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Enhanced Logistics Tracking<br />

and Monitoring Through<br />

Sensor Technology<br />

During peace and in war, the U.S. Army loses<br />

millions of dollars annually to spoilage, mishandling,<br />

and theft of supplies while in transit<br />

and in storage. In Southwest Asia, medical sets awaiting<br />

transportation from the airfield can be exposed to temperatures<br />

of over 120 degrees Fahrenheit. Soldiers using<br />

those medical sets conduct visual inspections, but they<br />

cannot be certain how long the items were exposed to<br />

high temperatures and whether or not they remain viable.<br />

Each year, the Army destroys a significant amount<br />

of valuable medical materiel because of the unknown<br />

effects of environmental conditions that it endured.<br />

Destroying medical materiel increases medical costs<br />

on the battlefield and affects patient care. Many of<br />

these losses could be mitigated with automated sensor<br />

technology that monitors and reports on the condition<br />

of environmentally sensitive assets. The ability to<br />

monitor the condition of assets in austere environments<br />

makes it possible to determine if those supplies can<br />

be safeguarded and delivered in serviceable condition<br />

for the Soldier. With the development and use of<br />

microelectrical mechanical systems (MEMS) sensors<br />

integrated with radio frequency identification (RFID)<br />

technology, Soldiers can now automatically capture and<br />

report critical environmental and security information.<br />

Radio Frequency In-Transit Visibility<br />

During Operations Desert Shield and Desert Storm,<br />

thousands of containers had to be opened, inventoried,<br />

resealed, and reinserted into the transportation system<br />

because logisticians did not have visibility of their contents.<br />

The volume of materiel moving through the<br />

logistics pipeline far exceeded the Army’s ability<br />

to track materiel, maintain accurate records, and<br />

provide timely information to commanders. As<br />

a result, the receiving ports and container yards<br />

became “iron mountains” of containers filled with<br />

undocumented supplies and equipment.<br />

Realizing that an automated solution was<br />

required, the Army began testing commercial<br />

off-the-shelf active RFID tags to track supplies.<br />

RFID tracking devices were installed throughout<br />

the supply chain in locations like military and<br />

commercial air and sea ports, supply depots, and<br />

ARMY LOGISTICIAN PROFESSIONAL BULLETIN OF UNITED STATES ARMY LOGISTICS<br />

by janina W. pLinSKy and jerry rodGerS<br />

warehouses. The Army now has a robust worldwide<br />

infrastructure that includes a radio frequency in-transit<br />

visibility (RF–ITV) server that collects RFID data and<br />

stores, processes, and distributes asset location and<br />

“in-the-box” identification information.<br />

Over the past few years, the RF–ITV infrastructure<br />

has expanded rapidly to meet the needs of deploying<br />

expeditionary forces. Since the beginning of the<br />

Global War on Terrorism, the worldwide RF–ITV<br />

infrastructure has quadrupled in size and currently has<br />

4 regional servers and more than 4,000 read-and-write<br />

sites located in 40 countries. The RF–ITV servers allow<br />

users to track shipments, observe activity at a specific<br />

location or site, determine the operating status of RFID<br />

interrogators, and obtain RF–ITV metrics and statistics<br />

over selected periods of time. Integrating active RFID<br />

with MEMS sensor-based environmental condition<br />

monitoring technologies adds a third dimension of asset<br />

visibility to augment identity and location recognition.<br />

MEMS RFID<br />

MEMS are technologies that combine modern electronics<br />

with mechanical systems on a small scale to<br />

sense, control, and act on changing events. MEMS<br />

sensors trigger proactive alerts for items that exceed<br />

temperature, humidity, vibration, shock, and light<br />

thresholds. RFID devices with integrated MEMS<br />

USAMMCE personnel test the placement of sensor<br />

tags inside medical sets at the USAMMCE in-transit<br />

visibility demonstration.<br />

13

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