22.02.2013 Views

FIREX BOARD - Manitoba Green Building Products Directory

FIREX BOARD - Manitoba Green Building Products Directory

FIREX BOARD - Manitoba Green Building Products Directory

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

<strong>FIREX</strong><br />

PROACTIVE FIRE PROTECTION SYSTEMS<br />

<strong>FIREX</strong> <strong>BOARD</strong><br />

Patented<br />

Worldwide<br />

GB9706479.4<br />

The Revolutionary New Fireproof Panel Material for the 21st Century<br />

The World's Highest Fire-Rated Fireproof Board<br />

THE BEST PROTECTION FOR YOUR FIRE SAFETY AND PROPERTY<br />

®


1<br />

C<br />

O N T E N T S<br />

ABOUT NEW CITY RESOURCES INC. .................................................................. 2<br />

GENERAL INFORMATION.................................................................................... 3<br />

1. Proactive Fire Protection ................................................................................................ 3<br />

1.1 What is Proactive Fire Protection? ................................................................................................3<br />

1.2 Fire Test Standard - Test on Material .............................................................................................3<br />

1.3 Fire Test Standard - Test on Construction of Systems ...................................................................4<br />

2. <strong>FIREX</strong> <strong>BOARD</strong> – Introduction .......................................................................................... 5<br />

3. <strong>FIREX</strong> <strong>BOARD</strong> – Applications ......................................................................................... 6<br />

TECHNICAL DATA .............................................................................................. 7<br />

1. <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H ............................................................................... 7<br />

2. <strong>FIREX</strong> <strong>BOARD</strong> in Comparison with Other Panel Materials .............................................9<br />

3. Recommended <strong>FIREX</strong> <strong>BOARD</strong> Accessories ................................................................... 9<br />

4. <strong>Building</strong> <strong>FIREX</strong> Systems ............................................................................................... 10<br />

5. Finishing .......................................................................................................................10<br />

CEILINGS .......................................................................................................... 11<br />

PARTITIONS...................................................................................................... 14<br />

HOARDING ........................................................................................................ 17<br />

SMOKE BARRIERS............................................................................................ 19<br />

ENCLOSURES FOR E&M SERVICES.................................................................. 21<br />

FIRE-RATED DOORS ......................................................................................... 24<br />

SOLID WALL FIRE-RATING UPGRADE .............................................................. 25<br />

Under the intense heat of over 2000°C, <strong>FIREX</strong> <strong>BOARD</strong> proves incombustible and shows:<br />

No Smoke or Fume No Shrinkage or Distortion<br />

No Burn-up or Meltdown No Damage or Stain!


ABOUT NEW CITY RESOURCES INC.<br />

New City Resources Inc. (NCR), a Canadian company established in 1994, is a member of the N C R Group – the<br />

manufacturing arm of the Ling Kee Group operating in Hong Kong, Shanghai, London, New York, Abbotsford,<br />

Bowmanville, Toronto and Vancouver. NCR is the pioneering innovator of new panel materials and is the manufacturer<br />

of the world’s first all-weather, eco-friendly, everlasting and colourfast panel material – Polyboard ® , the revolutionary<br />

new all-purpose fireproof board – <strong>FIREX</strong> <strong>BOARD</strong> ® and the best fireproof solid wall system – <strong>FIREX</strong>WALL .<br />

NCR currently operates two manufacturing facilities – Bowmanville, Canada and Shanghai, China to serve its global<br />

customer base. Unusually, it started with R & D with a view to searching for a new way of producing an environmentallyprotecting<br />

panel material to replace the wood-based boards such as plywood, MDF, OSB. After three years of intensive<br />

research, NCR succeeded in inventing the 400% environmental Polyboard which eliminates polluting waste to save<br />

precious trees and rain forests to contain global warming, while producing no toxic gas emission in production nor<br />

further waste in use. Polyboard is waterproof, weatherproof, decay-proof, leakage-proof, soundproof, corrosionresistant,<br />

termite-repellent and ramming-resistant. It is everlasting, indestructible, odourless and non-toxic, outperforming<br />

all other panel materials in all applications– indoors, outdoors, underground and underwater.<br />

The success of the waterproof Polyboard has led to the invention of the revolutionary new fireproof board –<br />

<strong>FIREX</strong> <strong>BOARD</strong> which is incombustible and 100% asbestos and crystalline silica free. <strong>FIREX</strong> <strong>BOARD</strong> is the world’s highest<br />

fire-rated fireproof board, withstanding intense heat of 1200°C for 5 hours with a single layer of 6 mm for ceilings and<br />

4 hours with a layer of 6 mm on each side of a common steel stud frame for partitions in accordance with BS 476: Part<br />

22: 1987. It outmatches any other fire-resistant panel material in all applications and in price, thus offering the best of<br />

both worlds, and is becoming the market leader in fire prevention for any place where fire safety is essential.<br />

Recently, NCR has developed the <strong>FIREX</strong>WALL Solid Wall System, which is the most efficient and economical way to<br />

build internal walls by using a steel stud frame lined with a single layer of <strong>FIREX</strong>WALL sheet on each side, and filled with<br />

a lightweight concrete core mix – the best alternative to labor-intensive masonry or precast wall systems. <strong>FIREX</strong>WALL is<br />

recognized as the best fireproof solid wall system, replacing brick/block walls, precast concrete wall systems and<br />

other in-situ infill wall systems using fiber-cement boards.<br />

NCR is committed to working closely with customers to achieve further progress in the 21st Century by offering more<br />

unique products which work wonders for them.<br />

CUSTOMER SERVICES<br />

NEW CITY RESOURCES INC.<br />

NCR's Technical and Customer Service is ready to give comprehensive information and expert guidance on our<br />

products and systems. Customers or architects can obtain technical advice and samples from our Regional Offices.<br />

▲ NCR Industrial Centre — 470,000 sq.ft. of usable space located<br />

in Bowmanville, Ontario, Canada<br />

2


G<br />

1<br />

The term "proactive fire protection" is used to describe products<br />

and systems which become part of the construction of a building.<br />

These products and systems are tested by independently<br />

approved testing authorities under standard testing conditions.<br />

They are designed to protect the building structure, to restrict<br />

1.2 FIRE TEST STANDARDS - Test on Materials<br />

The standard most commonly referred to in <strong>Building</strong> Codes by<br />

most Asian countries and Hong Kong is the British Standard<br />

(BS 476).<br />

BS 476: Part 4: 1970<br />

Non-combustibility test for materials.<br />

This test classifies materials as either "non-combustible" or<br />

"combustible". It is the most stringent standard for testing the<br />

fire resistance of materials and gives a measure of the heat<br />

and flames generated by the material under standard heating<br />

conditions.<br />

Non-combustible materials can be used without restriction<br />

anywhere in a building. Their use ensures that hazards due to<br />

smoke and toxic gases are minimized and that the fabric of a<br />

1.3 FIRE TEST STANDARDS - Test on Construction of Systems<br />

Fire Testing Method<br />

The fire resistance of a system will vary according to the heating<br />

conditions it is exposed to. The fire curve adopted by the British<br />

Standards Institute to simulate fires in tests is called the<br />

Cellulosic Time-Temperature Curve (see graph). This curve is<br />

used in standards throughout the world as a model of a ventilated<br />

controlled natural fire, i.e. fires in a normal building.<br />

Under the British Standard, the system under test is<br />

progressively heated in an accurately controlled furnace, the<br />

temperature of which varies with time as closely as possible to<br />

the Cellulosic Time-Temperature Curve. The heat evolved is<br />

not necessarily that which is produced in a true fire situation,<br />

but is an agreed standard for purposes of comparison. According<br />

to the graph, the temperature of the furnace is increased to<br />

822°C after 30 minutes, to 1029°C after 120 minutes, and to a<br />

maximum of 1193°C after 360 minutes. These figures illustrate<br />

3<br />

ENERAL INFORMATION<br />

Proactive Fire Protection<br />

1.1 WHAT IS PROACTIVE FIRE PROTECTION ?<br />

fires within designated compartments and minimize their severity<br />

and to protect the adjacent properties and their occupants.<br />

Additionally, they ensure the safe escape of building occupants<br />

in case of fire.<br />

how stringent the tests are in respect of the elements of structure. British Standard Cellulosic Time-Temperature Curve for<br />

Fire Testing Performance<br />

Fire resistance is not a property of a material but the performance<br />

of a complete element of construction which will generally be<br />

composed of a number of different materials. A fire-resisting<br />

construction can be one of any number of elements in a building,<br />

eg. wall, ceiling, duct, protected shaft or cavity barrier.<br />

The failure criteria of elements of building construction when<br />

building will make no contribution to a fire. All <strong>FIREX</strong> <strong>BOARD</strong><br />

products are non-combustible as per BS 476: Part 4: 1970. The<br />

equivalent of this standard in China is GB 8624 (GB 5464-85).<br />

BS 476: Part 7: 1987<br />

Method for classification of the surface spread of flame of<br />

products.<br />

This test puts materials into Classes 1 to 4 in descending order<br />

of performance according to the rate and extent of flame spread<br />

over their surface under standard heating conditions. As all<br />

<strong>FIREX</strong> <strong>BOARD</strong> products are non-combustible, they can also be<br />

accepted as having the Class I rating in the surface spread of<br />

flame test.<br />

Temperature rise °C<br />

1200<br />

1100<br />

1000<br />

900<br />

800<br />

700<br />

600<br />

500<br />

400<br />

300<br />

200<br />

100<br />

0<br />

0<br />

30<br />

60<br />

90<br />

120<br />

150<br />

180<br />

210<br />

240<br />

270<br />

300<br />

330<br />

360<br />

Time mins<br />

Fire Tests on <strong>Building</strong> Materials in Structures<br />

tested in accordance with the British Standard (BS 476: Parts<br />

20-24) are as follows:<br />

Loadbearing Capacity<br />

The ability of a specimen of a loadbearing element to support<br />

its test load, where appropriate, without exceeding the specified<br />

criteria with respect to either the extent of, or rate of deformation.


Stability<br />

The ability of the specimen tested to withstand deformation or<br />

collapse.<br />

Integrity<br />

The ability of a test specimen of separable elements to withstand<br />

cracking or opening up to the extent of allowing flames to pass<br />

through the unexposed face.<br />

Insulation<br />

The ability of a test specimen of separable elements to restrict<br />

the temperature rise of the unexposed face to below specified<br />

levels (140°C mean rise, 180°C max. rise).<br />

Fire Testing Standard<br />

The fire performance standard most commonly referred to in<br />

<strong>Building</strong> Codes in Asian countries and Hong Kong is the British<br />

Standard (BS 476: Part 20 to 24). The new European Norm<br />

(EN 1363 – 1366) will gradually replace BS 476 and the current<br />

equivalent are given below:<br />

BS 476: Part 20: 1987 (EN 1363-1: 1999)<br />

This part describes the general procedures and equipment<br />

required to determine the fire resistance of elements of<br />

construction and should be read in conjunction with BS 476:<br />

Part 21, 22, 23 and 24 as appropriate, which describe the<br />

detailed procedures for the testing of individual elements of<br />

construction. For the purposes of these parts, elements of<br />

construction have been categorized into 4 main groups:<br />

a. Loadbearing elements that have fire resistance.<br />

b. Non-loadbearing elements that have fire resistance.<br />

c. Elements that make a contribution to the fire resistance of a<br />

structure.<br />

d. Ducts designed to prevent fire spread across fire barriers.<br />

BS 476: Part 21: 1987 (EN 1365: Part 1 to 4: 1999)<br />

Methods for determining the fire resistance of loadbearing<br />

elements of construction.<br />

This standard describes methods for determining the fire<br />

resistance of loadbearing beams, columns, floors, flat roofs, and<br />

walls. Beams and columns are assessed in terms of loadbearing<br />

capacity, while floors, flat roofs and walls are measured in terms<br />

of loadbearing capacity, integrity and insulation.<br />

The fire resistance of a specimen is the time in minutes from<br />

the start of the test until failure occurs under any one of the<br />

criteria of Stability, Integrity and Insulation if all are appropriate<br />

to the particular type of element being tested; or, if no failure<br />

occurs, until the test is terminated. For example, a test result<br />

showing:<br />

Stability: 180 minutes<br />

Integrity: 120 minutes<br />

Insulation: 120 minutes<br />

would mean that a specimen complied with Stability for 180<br />

minutes and complied with the other criteria for 120 minutes.<br />

BS 476: Part 22: 1987 (EN 1364: Part 1 and 2: 1999)<br />

Methods for determination of the fire resistance of nonloadbearing<br />

elements of construction.<br />

This standard describes methods for determining the fire<br />

resistance of non-loadbearing partitions, doorsets, shutter<br />

assemblies, ceiling membranes. Glazed elements of<br />

construction are determined with respect to integrity, and where<br />

appropriate, insulation.<br />

BS 476: Part 23: 1987<br />

Methods for determining the contribution of components<br />

to the fire resistance of a structure.<br />

This standard describes methods for:<br />

▲ <strong>FIREX</strong> Non-Loadbearing Partition System under testing.<br />

a. determining the fire resistance that is provided by a<br />

suspended ceiling to a standard supporting construction of<br />

steel beams and concrete deck; and<br />

b. determining the contribution of intumescent seals to the fire<br />

resistance of timber door assemblies.<br />

BS 476: Part 24: 1987 (EN 1366-1: 1999)<br />

Methods for determining the fire resistance of ventilation<br />

ducts.<br />

The general purpose of this standard is to test and measure the<br />

ability of a duct assembly to resist the spread of fire from one<br />

compartment to another. Results are expressed in terms of<br />

stability, integrity and, where required, insulation.<br />

4


5<br />

2<br />

The World’s First<br />

<strong>FIREX</strong> <strong>BOARD</strong> ®<br />

– Introduction<br />

<strong>FIREX</strong> <strong>BOARD</strong> – the world's highest fire-rated fireproof board<br />

and a revolutionary patented lightweight multi-purpose board<br />

that outperforms all other panels in terms of fire-resistance and<br />

applications. Not only is <strong>FIREX</strong> <strong>BOARD</strong> fireproof, but it is also<br />

ideal as a base for tiling in wet areas.<br />

<strong>FIREX</strong> <strong>BOARD</strong> is made of incombustible materials, using a<br />

special technique and unique formulae to offer fire protection<br />

and durability. It is odourless, non-toxic and completely free of<br />

asbestos and carcinogenic materials such as crystalline silica<br />

or quartz, usually contained in fiber-cement boards and calciumsilicate<br />

boards.<br />

<strong>FIREX</strong> <strong>BOARD</strong> is non-combustible, heat-insulating, rot-proof,<br />

water-resistant, weather-resistant, impact-resistant, soundinsulating,<br />

termite-repellent and non-deforming. It is strong,<br />

durable and nail-holding and no pre-drilling is necessary. It is<br />

versatile and easy to use like wood – it can be cut, sawn, drilled,<br />

nailed, screwed, stapled, wallpapered, painted and fabricated<br />

with veneer, laminate or vinyl covering. Thin sheets can be bent<br />

to suit architectural designs. It is so dimensionally-stable that<br />

expansion and contraction is negligible. It will not delaminate<br />

or deteriorate after prolonged exposure to moisture.<br />

<strong>FIREX</strong> <strong>BOARD</strong> is indispensable in all areas where fire safety is<br />

essential. Its unique properties make it ideal for partitions,<br />

ceilings, drywalls, hoarding, fire barriers, fire doors, A/C or cable<br />

ducts, E&M services enclosures, raised floor cores, etc.<br />

The <strong>FIREX</strong> Suspended Ceiling System is the world's highest<br />

fire-rated system using a single layer of 6 mm <strong>FIREX</strong> <strong>BOARD</strong>,<br />

which achieved a fire rating of 5 hours integrity at 1200°C in<br />

a c cord anc e with the B S 476:<br />

Part 22: 1987.<br />

The <strong>FIREX</strong> Partition System is<br />

the only system achieving a firerating<br />

of 4 hours integrity and<br />

2 hours or 3 hours insulation<br />

in accordance with BS 476: Part<br />

22: 1987 using only 1 layer of<br />

6 mm or 12 mm board affixed to<br />

e a ch sid e of a common ste el<br />

s t u d fr a m e w it h a n o v e r a ll<br />

thickness of about 3 or 4 inches.<br />

The <strong>FIREX</strong> Steel Stud Hoarding System is the thinnest in<br />

the market to achieve a fire-rating of 4 hours integrity in<br />

accordance with BS 476: Part 22: 1987. Moreover, it has<br />

twice the impact resistance of hoarding built with calcium<br />

silicate boards.<br />

<strong>FIREX</strong> <strong>BOARD</strong> can also be used to construct cost-effective<br />

E&M services enclosures and fire barriers for a variety of<br />

applications, including rolling shutter doorsets, fire-rated<br />

steel doors and wood doors.<br />

<strong>FIREX</strong> <strong>BOARD</strong>-H is especially designed for applications that<br />

require superior fire-rating. It can be used for a variety of<br />

applications, including suspended ceilings, ducts, E&M<br />

services enclosures and raised floors. It meets the Federal<br />

Railroad Administration (FRA) approval requirements and<br />

can be used to provide fire protection for passenger trains<br />

and people movers.<br />

Incombustible <strong>FIREX</strong> <strong>BOARD</strong> 5 5 hour-rated<br />

★ 5 HOURS FIRE-RATING<br />

It sustains intense fire test for 5 hours with integrity.<br />

★ NON-COMBUSTIBLE<br />

It is classified as Incombustible Material, Class A.<br />

★ WATER-RESISTANT<br />

It resists moisture in wet areas.<br />

★ WEATHER-RESISTANT<br />

It can withstand both high and low temperatures and<br />

difficult weather conditions.<br />

★ SOUND-INSULATING<br />

It provides excellent sound insulation.<br />

★ HEAT– INSULATING<br />

It achieves excellent heat insulation for personal safety.<br />

★ DECAY-RESISTANT<br />

It does not rot in dry or wet environment.<br />

★ IMPACT–RESISTANT<br />

It withstands heavy impact.<br />

★ TERMITE–REPELLENT<br />

It prevents termite attacks.<br />

★LIGHTWEIGHT AND DURABLE<br />

It is lightweight but tough, sturdy and durable.<br />

★NON-DEFORMING<br />

It does not deform. Expansion/contraction is minimal.<br />

★STRONG AND NAIL-HOLDING<br />

It is of high strength, and holds nails and screws firmly.<br />

No pre-drilling is necessary.<br />

★FABRICATING AND LAMINATING<br />

It can be easily fabricated with honeycomb, veneers,<br />

laminates and vinyl coverings.<br />

★TILING AND WALLING<br />

It can be used as ceramic tile backers. Ideal for drywalls<br />

and partitions in dry and wet environments.<br />

★ODOURLESS AND NON-TOXIC<br />

It is odourless. It contains no asbestos, crystalline silica,<br />

or toxic glues, such as urea/phenol formaldehyde.<br />

★EASY TO USE<br />

It can be sawn, cut, drilled, stapled, taped, glued. Thin<br />

sheets can be bent to fit any architectural design.<br />

The Best Protection for Your Safety and Property<br />

21st Century Product


3<br />

<strong>FIREX</strong> <strong>BOARD</strong> – Applications<br />

Construction • Renovation<br />

<strong>FIREX</strong> <strong>BOARD</strong> is a basic necessity for any place where fire protection is essential — offices, banks,<br />

shopping malls, department stores, supermarkets, cinemas, restaurants, hotels, karaoke, night clubs,<br />

jewellery shops, off-course betting centres, schools, hospitals, dormitories, gymnasiums, recreation and<br />

sports centres, car parks, high-rise residential buildings ......<br />

Non-combustible, strong and durable, <strong>FIREX</strong> <strong>BOARD</strong> is particularly suitable for partitions, ceilings, interior<br />

walls, drywalls, fire walls, hoarding, fire doors, soffits; air-conditioning duct liners, E&M services enclosures,<br />

electric conduit liners, plenum ceilings, core for raised floors, lining panels for elevators; wallcoverings for<br />

lift shaft, stairwell, garages; roof-decks, sound-insulating walls, thermal barriers. <strong>FIREX</strong> <strong>BOARD</strong> is also<br />

good as ceramic tile underlayment in wet environment.<br />

Fire Protective walls for plane cabins and cargo holds. Baggage carrier liners.<br />

Wallcoverings, ceilings, partitions, fire doors, fire separation barriers for<br />

airports, air cargo terminals, air caterers, hangars, fuel storage, passengers<br />

waiting rooms, corridors, boarding gates, etc.<br />

Fire-rated Doors<br />

Air Transport<br />

<strong>FIREX</strong> <strong>BOARD</strong> is used extensively by internationally-renowned door manufacturers as the core for<br />

1-hour, 2-hour and 4-hour fire-rated steel doors and wooden doors.<br />

Shipping<br />

Land Transport<br />

Fire protecting walls, flooring and body for all types of<br />

vehicles — cars, buses, trams, trucks, trailers, tourist<br />

coaches, mobile homes, school buses, ambulances,<br />

trains, cargo trains, MTR/light railcars, particularly for oil<br />

trucks, flammable goods trucks.<br />

Also essential for fire safety in MTR/railway stations,<br />

terminals, multi-storey car parks, gas stations, garages,<br />

cargo handling areas ....<br />

Fireproof, sound-insulating and lightweight, <strong>FIREX</strong> <strong>BOARD</strong> is particularly ideal for<br />

panels, partitions of cabins for all kinds of vessels, especially cruise ships, yachts,<br />

hydrofoils, ferries, oil tankers, LPG carriers. Essential for all types of naval ships.<br />

Industry<br />

Industrial wallcoverings, partitions, ceilings, electric conduit liners, A/C duct covering,<br />

oil, flammable goods storage; fire doors, fire exits, fire separation barriers for factories,<br />

warehouses, electric sub-stations, .... Fire protective wall, lift shaft and stairwell liners<br />

for multi-storey industrial buildings.<br />

6


T<br />

<strong>FIREX</strong> <strong>BOARD</strong><br />

7<br />

E C H N I C A L D A T A<br />

1 <strong>FIREX</strong> <strong>BOARD</strong><br />

– Technical Data<br />

The following section describes the properties and specifications<br />

of <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H and the recommended<br />

accessories for use with the product. <strong>FIREX</strong> <strong>BOARD</strong> and<br />

<strong>FIREX</strong> <strong>BOARD</strong>-H are non-combustible and can be used in the<br />

Thickness : 2 mm 3 mm 4 mm 6 mm 9 mm 12 mm 16 mm 19 mm 25 mm - 60 mm<br />

Size : 4' X 8' (1220 mm X 2440 mm) 3' X 6' (915 mm x 1830 mm) or any custom-cut size<br />

Texture : Smooth surface White<br />

Applications<br />

General Technical Data<br />

Testing Item Testing Standard Test Result<br />

Density ASTM C1185 690 kg/m3 43 lbs/ft3 Impact Strength ASTM D3029 4.04 m.kg 29.17 ft/lbs<br />

Flexural Modulus of Elasticity<br />

Long. 7820 MPa 1.134 x10 6 ASTM C120<br />

Trav. 6347 MPa<br />

psi<br />

0.92 x10 6 psi<br />

Flexural Modulus of Rupture<br />

ASTM C120<br />

Long. 31.42 MPa<br />

Trav. 30.84 MPa<br />

4577 psi<br />

4473 psi<br />

Hardness ASTM D1037 2 738 N 615 lbs<br />

Moisture Content ASTM C1185 12.4% 12.4%<br />

Water Absorption ASTM C1185 33% 33%<br />

Water Vapour Transmission ASTM E96 11.8 g/hour.m2 16.9 grains/hr.ft2 Thermal Conductivity ASTM C518 0.3096 W/m•K 2.147 Btu•in/ft2 •h•F Thermal Resistance (R Value) ASTM C518 0.0577 m2 •K/W 0.328 F•ft2 •h/Btu<br />

Fastener Pull Resistance ASTM D473 937.5 N 210.5 lbs<br />

Dimensional Stability — Creep Modulus ASTM D2990 433 MPa/cm 24725 psi/in<br />

Dimensional Stability — Load Deflection ASTM D2990 2.59 •10 -3 of Span 2.59 •10 -3 of Span<br />

Non-Combustibility<br />

BS 476: Part 4<br />

GB 8624 (GB5464)<br />

Non-Combustible Material<br />

Class A<br />

Milling : Square Edge Tapered Edge<br />

• Structural steel<br />

• Ceilings<br />

• Partitions<br />

• Hoarding<br />

• E&M services enclosures<br />

• Concrete upgrading<br />

• Fire resistant glazing<br />

• Smoke barriers, access panels<br />

same way as timber materials. It can be worked with<br />

conventional machines and woodworking tools and can be fixed<br />

to each other and other building materials by common fastening<br />

elements.<br />

BUTT AND FLUSH JOINTING<br />

Steel Stud<br />

Square Edge for butt jointing<br />

Steel Stud<br />

Tapered Edge for flush jointing


<strong>FIREX</strong> <strong>BOARD</strong>-H<br />

Applications<br />

General Technical Data<br />

Testing Item Testing Standard Test Result<br />

Density ASTM C1185 1320kg/m3 82 lbs/ft3 Impact Strength ASTM D5628<br />

Face Up 4.72 J Face Up 3.65 ft.lb<br />

Face Down 4.19 J Face Down 3.44 ft.lb<br />

Flexural Modulus of Elasticity ASTM C1185 1560 MPa 226000 psi<br />

Flexural Modulus of Rupture ASTM C1185 19 MPa 2756 psi<br />

Hardness ASTM D1037<br />

Face Up 5970 N Face Up 1340 lb<br />

Face Down 6730 N Face Down 1510 lb<br />

Moisture Content ASTM C1185 7.2% 7.2%<br />

Water Absorption ASTM C1185 17.1% 17.1%<br />

Thermal Conductivity ASTM C518 0.089 W/m•K 0.617 Btu•in/ft2 •h•F Thermal Resistance (R Value) ASTM C518 0.143 m2 •K/W 0.81 F•ft2 •h/Btu<br />

Fastener Pull Resistance ASTM D473 1960 N 440 lbs<br />

Dimensional Stability — Creep Modulus ASTM D2990 0.88 MPa/cm 3605 psi/in<br />

Dimensional Stability — Load Deflection<br />

FRA Title 49 Subtitle B Chapter II Part 238:<br />

ASTM D2990 0.66 mm 0.0256 in<br />

• Flammability ASTM E162 Pass<br />

• Smoke Emission ASTM E662 Pass<br />

• Toxic Gas Generation Boeing BS 7239 Pass<br />

Non-Combustibility<br />

BS 476: Part 4<br />

GB 8624 (GB5464)<br />

Non-Combustible Material<br />

Class A<br />

Thickness : 9 mm 12 mm 16 mm 19mm 25mm<br />

Size : 4' X 8' (1220 mm X 2440 mm) or any custom-cut size<br />

Texture : Smooth surface Biege<br />

Milling : Square Edge Tapered Edge<br />

• Structural steel • E&M services enclosures<br />

• Ceilings • Concrete upgrading<br />

• Raised floors • Fire resistant glazing<br />

• Partitions • Smoke barriers, access panels<br />

• Hoarding • Fire protection for passenger trains<br />

• Duct work and people movers<br />

▼<br />

Comprehensive independent testing of all<br />

<strong>FIREX</strong> <strong>BOARD</strong> and systems has been carried out<br />

by independent and nationally approved<br />

laboratories around the world in order to meet the<br />

relevant sections of ASTM, BS 476 and many other<br />

international standards.<br />

8


Ceramic Fiber<br />

■ Description: <strong>FIREX</strong>WOOL ® Ceramic Fiber Blanket/Mat is<br />

lightweight, have low thermal conductivities, low heat storage<br />

and excellent resistance to thermal shock. <strong>FIREX</strong>WOOL<br />

blankets/mats are available in a wide range of temperature<br />

and density compositions, are flexible and are ready to cut<br />

and fabricated. They can be used for temperatures from<br />

50°C to 1160°C.<br />

9<br />

2<br />

3<br />

<strong>FIREX</strong> <strong>BOARD</strong><br />

Feature<br />

NON-COMBUSTIBLE<br />

MOISTURE-RESISTANT<br />

WEATHER-RESISTANT<br />

IMPACT-RESISTANT<br />

SOUND-INSULATING<br />

HEAT-INSULTING<br />

DECAY-RESISTANT<br />

TERMITE-REPELLENT<br />

FUNGI-REPELLENT<br />

NON-DEFORMING<br />

SAFE TO USE<br />

EASY TO USE:<br />

Sawing<br />

Drilling<br />

Stapling<br />

Glueing<br />

Nail-holding ability<br />

Screw-holding ability<br />

Fabricating<br />

Foiling<br />

Veneering<br />

Varnishing<br />

Painting<br />

Wallpapering<br />

Tiling<br />

Bendable (Below 6mm)<br />

FIRE RESISTANCE LEVEL<br />

(6mm Integrity as per BS 476: PART 22)<br />

DENSITY (kg/m 3 )<br />

LIFE SPAN (Indoors)<br />

*CS = Respirable Crystalline Silica (Quartz)<br />

UF = Urea Formaldehyde<br />

PF = Phenol Formaldehyde<br />

MDI = Isocyanate Polyurethene<br />

<strong>FIREX</strong> <strong>BOARD</strong><br />

in Comparison with Other Panel Materials<br />

Solid Wood Plywood M D F Particle Gypsum Sansilica Fibre-Cement Calcium Silicate<br />

board board board board board (myca) board board board<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

No<br />

No<br />

Non-rated<br />

580-880<br />

20-30 yrs<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

*UF/PF<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

No<br />

Yes<br />

Yes<br />

No<br />

?<br />

Non-rated<br />

600-800<br />

15-20 yrs<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

*UF/PF<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Insecure<br />

Insecure<br />

No<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

No<br />

?<br />

Non-rated<br />

550-950<br />

10-15 yrs<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

*UF/PF<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

No<br />

Fragile<br />

Yes<br />

Yes<br />

No<br />

No<br />

No<br />

No<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

*CS<br />

Carcinogenic<br />

Yes Yes Yes Yes Yes<br />

Yes Yes Yes Yes Yes<br />

Yes No No No No<br />

Yes Yes No No No<br />

Insecure No No No No<br />

Insecure Insecure Insecure Insecure Insecure<br />

Yes Yes No No No<br />

Yes Yes No No No<br />

Yes Yes No No No<br />

No No No No No<br />

Yes Yes Yes Yes Yes<br />

Yes Yes Yes Yes Yes<br />

No No Yes Yes Yes<br />

No No No No No<br />

(Plasterboard same)<br />

Non-rated 15 min ≤<br />

(700°C)<br />

60 min<br />

(925°C)<br />

30 min ≤<br />

(822°C)<br />

60 min<br />

(925°C)<br />

590-850 700-950 1000-1100 1200-1450 900-950<br />

10 yrs ? ? ?<br />

?<br />

aÉéÉåÇáåÖ=çå=ÜìãáÇáíó=~åÇ=ã~áåíÉå~åÅÉ<br />

Recommended Accessories<br />

Yes<br />

Yes<br />

No<br />

Yes<br />

No<br />

No<br />

Yes<br />

Yes<br />

Yes<br />

No<br />

*CS<br />

Carcinogenic<br />

Yes<br />

Yes<br />

No<br />

No<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

*CS<br />

Carcinogenic<br />

<strong>FIREX</strong><br />

<strong>BOARD</strong><br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Non-toxic<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

Yes<br />

300 min<br />

(1200°C)<br />

450–750<br />

Up to 50 yrs


4<br />

Cutting<br />

Thin gauge (≤ 9 mm) <strong>FIREX</strong> <strong>BOARD</strong> can be cut with box cutters<br />

or hand-held saws fitted with carbide tipped cutting blades. If<br />

hand-held saws are to be used, it is recommended to cut<br />

<strong>FIREX</strong> <strong>BOARD</strong> sheets in well ventilated spaces. Workers should<br />

wear protective face masks.<br />

Fastening<br />

The most economical method of fastening<br />

<strong>FIREX</strong> <strong>BOARD</strong> is to use pneumatic nailing and<br />

nailing and stapling equipment. For producing<br />

good screw-connections, variable speed<br />

electric screw drivers with friction clutches are<br />

most suitable.<br />

5<br />

<strong>Building</strong><br />

<strong>FIREX</strong><br />

Systems<br />

Finishing<br />

<strong>FIREX</strong> <strong>BOARD</strong> has a surface good for most forms of decoration.<br />

Tiles or wallcoverings can be applied directly onto <strong>FIREX</strong> <strong>BOARD</strong><br />

without the use of any sealers or paint.<br />

Tiling<br />

For surface preparation, all joints should first be filled with dampproof<br />

filler materials. It is recommended to prime the board to<br />

improve adhesion by reducing the absorbency of the surface.<br />

Joints between adjacent tiles should not coincide with those of<br />

<strong>FIREX</strong> <strong>BOARD</strong>, except in the case of expansion joints.<br />

Painting<br />

Water and emulsion-based paints are compatible with<br />

<strong>FIREX</strong> <strong>BOARD</strong>.<br />

Painting on a <strong>FIREX</strong> <strong>BOARD</strong> surface.<br />

▲ Hand held saws fitted with carbide tipped<br />

cutting discs should be used to cut thick<br />

<strong>FIREX</strong> <strong>BOARD</strong> sheets (> 9 mm thick).<br />

<strong>FIREX</strong> <strong>BOARD</strong> can be fastened with<br />

self-tapping screws and drivers<br />

with friction clutches.<br />

Wallcoverings<br />

<strong>FIREX</strong> <strong>BOARD</strong> requires no special treatment to receive all forms<br />

of traditional and modern wallcoverings. Proprietary adhesives<br />

compatible with the wallcovering should be applied in<br />

accordance with the manufacturers' recommendations.<br />

Plastering<br />

A gap of maximum 2-3 mm should be allowed between board<br />

joints. After the first base application of plastering compound,<br />

all joints including board to board or board to other building<br />

components should be concealed with a glass fiber tape. Finish<br />

this with a final application of plaster to give a seamless<br />

appearance.<br />

Tiling on a <strong>FIREX</strong> <strong>BOARD</strong> surface. Plastering a <strong>FIREX</strong> <strong>BOARD</strong> joint.<br />

Note: When applying any form of paint, filler, adhesive and plastering compound on <strong>FIREX</strong> <strong>BOARD</strong>, the individual manufacturer's instructions should be adhered to<br />

<strong>FIREX</strong> <strong>BOARD</strong> includes both <strong>FIREX</strong> <strong>BOARD</strong> and <strong>FIREX</strong> <strong>BOARD</strong>-H.<br />

▲<br />

10


The <strong>FIREX</strong> Suspended Ceiling Systems are used to provide fire resistance and insulation for general<br />

building services and plenum space and protected lobbies and corridors. They are tested in accordance<br />

with BS 476: Part 22: 1987. The <strong>FIREX</strong> Suspended Ceiling System constructed using only one layer of<br />

6 mm <strong>FIREX</strong> <strong>BOARD</strong> can achieve 5 hours integrity in accordance with BS 476: Part 22: 1987 –<br />

The World's Highest Fire Rating. The advantages of <strong>FIREX</strong> Suspended Ceiling Systems are:<br />

• 5 hours fire rating<br />

• Space saving<br />

• Lightweight<br />

• Water-resistant<br />

• Impact-resistant<br />

<strong>FIREX</strong> Suspended Ceilings<br />

Provide fire protection to general building services and plenum space.<br />

Meets INTEGRITY CRITERION of BS 476: Part 22: 1987.<br />

3<br />

C EILINGS<br />

6<br />

1<br />

1<br />

4<br />

4<br />

7<br />

• Fungi-resistant<br />

• Termite-repellent<br />

• Safe to use<br />

• Easy to install<br />

• Cost-effective<br />

5<br />

2<br />

3<br />

2<br />

Technical Data:<br />

5 hours fire rating, integrity in accordance with BS 476:<br />

Part 22.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Ceiling U channel 76 x 34 x 0.6 mm<br />

(610 x 1220 mm spacing)<br />

3) Steel angle 50 x 50 x 0.6 mm<br />

4) M4 self-tapping screws with 15 mm dia. x 1.1 mm thick<br />

washers at approx. 200 mm centres.<br />

5) 1.8 mm dia. iron string at approx. 1200 mm centres.<br />

6) 6 mm dia. concrete nail at approx. 500 mm centres.<br />

7) Recessed light fitting.<br />

8) <strong>FIREX</strong> <strong>BOARD</strong> access panel with edge reinforced by<br />

0.6 mm thick steel channels.<br />

Recessed Light Fitting Detail Access Panel<br />

Notes:<br />

Self-tapping screws with a head diameter of 11 mm could be used in lieu of washers. The fire rating for this construction<br />

will be at least 4 hours integrity in accordance with BS 476: Part 22: 1987.<br />

Painting or decorative surface treatment can be applied on <strong>FIREX</strong> Suspended Ceilings.<br />

<strong>FIREX</strong> <strong>BOARD</strong> access panel has a fire-rating of 4 hours integrity in accordance with BS 476: Part 22: 1987.<br />

11<br />

2<br />

8


C EILINGS<br />

<strong>FIREX</strong><br />

Insulated Suspended Ceilings<br />

Provide fire protection to general building services and for the lobbies and protected corridors.<br />

Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />

5<br />

4<br />

6<br />

<strong>FIREX</strong><br />

1<br />

7<br />

3<br />

2<br />

Technical Data:<br />

Insulated Suspended Ceilings<br />

1 hour fire rating, integrity and insulation in accordance<br />

with BS 476: Part 22 with fire from above or below.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Ceramic fiber raw density ≥ 128 kg/m 3 75 mm thick<br />

3) Ceiling U channel 76 x 34 x 0.6 mm<br />

(610 x 1220 mm spacing)<br />

4) Steel angle 50 x 50 x 0.6 mm<br />

5) 6 mm dia. concrete nail at approx. 500 mm centres.<br />

6) M4 self-tapping screws at approx. 200 mm centres.<br />

7) 2.2 mm dia. iron string at approx. 600 mm centres.<br />

Provide fire protection to general building services and for the lobbies and protected corridors.<br />

Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />

4<br />

5<br />

6<br />

1<br />

7<br />

8<br />

3<br />

2<br />

Technical Data:<br />

2 hours fire rating, integrity and insulation in<br />

accordance with BS 476: Part 22 with fire from above or<br />

below.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong>-H 1 x 9 mm thick<br />

2) Ceramic fiber raw density ≥ 128 kg/m 3 100 mm thick<br />

3) Ceiling U channel 60 x 27 x 0.6 mm<br />

(600 x 600 mm)<br />

<strong>FIREX</strong> <strong>BOARD</strong>-H fillet 80 mm wide 9 mm thick<br />

4) Steel angle 30 x 25 x 0.8 mm<br />

5) M6 anchor bolt at approx. 500 mm centres.<br />

6) M4 self-tapping screws at approx. 150 mm centres.<br />

7) 3.2 mm dia. iron string at approx. 600 mm centres.<br />

8) Expansion jointer.<br />

Note:<br />

<strong>FIREX</strong> Insulated Suspended Ceilings provide thorough protection to life and property.<br />

12


C<br />

<strong>FIREX</strong><br />

13<br />

E I L I N G S<br />

Suspended Ceilings<br />

Provide fire protection to steel beams and concrete floor.<br />

Meets BS 476: Part 23: 1987.<br />

3<br />

6<br />

1<br />

4<br />

5<br />

2<br />

▲<br />

Technical Data:<br />

1 hour fire rating, loadbearing capacity (for steel beams<br />

above) in accordance with BS 476: Part 23.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Ceiling U channel 76 x 34 x 0.6 mm<br />

(610 x 1220 mm spacing)<br />

3) Steel angle 50 x 50 x 0.6 mm<br />

4) M4 self-tapping screws with 15 mm dia. x 1.1 mm thick<br />

washers at approx. 200 mm centres.<br />

5) 1.8 mm diameter iron string at approx. 1220 mm centres.<br />

6) 6 mm dia. concrete nail at approx. 500 mm centres.<br />

Note: The ceiling should be suspended at least 1 m from<br />

the steel beams.<br />

▲ A <strong>FIREX</strong> Suspended Ceiling System is getting ready to be tested.


P ARTITIONS<br />

The <strong>FIREX</strong> Partition Systems are tested in accordance with BS 476: Part 22: 1987. The <strong>FIREX</strong> partition<br />

system constructed with one layer of 6 mm <strong>FIREX</strong> <strong>BOARD</strong> affixed to each side of a steel stud frame is the<br />

thinnest available partition system in the market to achieve 4 hours integrity and 2 hours insulation in<br />

accordance with the BS 476: Part 22: 1987. The advantages of <strong>FIREX</strong> Partition Systems are:<br />

• 4 hours fire rating<br />

• Space saving<br />

• Lightweight<br />

• Water-resistant<br />

<strong>FIREX</strong><br />

• High impact resistant<br />

• Sound-Insulating<br />

• Fungi-resistant<br />

• Termite-repellent<br />

• Safe to use<br />

• Easy to install<br />

• Cost-effective<br />

Steel Stud Internal Non-Loadbearing Partitions<br />

Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />

3<br />

3<br />

4<br />

9<br />

Wall<br />

9<br />

Ceiling<br />

Floor<br />

8<br />

1<br />

2<br />

8<br />

5<br />

2<br />

7<br />

4<br />

1<br />

6<br />

Technical Data:<br />

1 hour fire rating integrity and insulation in accordance with<br />

BS 476: Part 22.<br />

Nominal thickness of partition: 62 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) Ceramic fiber raw density ≥ 128 kg/m 3 50 mm thick<br />

3) Ceramic fiber seel 50 mm wide<br />

<strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6mm thick<br />

4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

5) Wall steel U channel 50 x 50 x 0.6 mm<br />

6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

8) M6 anchor bolt at approx. 500 mm centres.<br />

9) M4 self-tapping screws at approx. 200 mm centres.<br />

Note: The <strong>FIREX</strong> partition system described above is approved up<br />

to 7 m in height with slight construction amendments. Please<br />

consult New City Resources' technical department for details.<br />

A <strong>FIREX</strong> Partition<br />

System is being<br />

installed.<br />

▲<br />

14


15<br />

P ARTITIONS<br />

<strong>FIREX</strong><br />

Steel Stud Internal Non-Loadbearing Partitions<br />

Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />

6<br />

4<br />

5<br />

3<br />

bk<br />

9<br />

Wall<br />

bk<br />

Ceiling<br />

Floor<br />

4<br />

3<br />

5<br />

9<br />

2<br />

1<br />

5<br />

2<br />

8<br />

1<br />

2<br />

7<br />

Technical Data:<br />

4 hours integrity and 2 hours insulation fire rating in accordance<br />

with BS 476: Part 22.<br />

Nominal thickness of partition: 74 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />

3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />

4) Ceramic fiber seal 50 mm wide<br />

<strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

5) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

6) Wall steel U channel 50 x 50 x 0.6 mm<br />

7) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

8) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

9) M6 anchor bolt at approx. 500 mm centres.<br />

10) M4 self-tapping screws at approx. 200 mm centres.<br />

Note: The <strong>FIREX</strong> partition system described above is approved up to<br />

7 m in height with slight construction amendments. Please<br />

consult New City Resources' technical department for details.<br />

4 hours integrity and 176 minutes insulation fire rating in<br />

accordance with BS 476: Part 22.<br />

Nominal thickness of partition: 125 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 12 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 80 mm wide 12 mm thick<br />

3) Ceramic fiber raw density ≥ 143 kg/m 3 75 mm thick<br />

4) Ceramic fiber seal<br />

5) Top and bottom steel U channels 75 x 32 x 0.8 mm<br />

6) Wall steel U channel 75 x 32 x 0.8 mm<br />

7) Horizontal steel U channel (1220 mm c/c) 38 x 12 x 0.9 mm<br />

8) Vertical steel U channel (610 mm c/c) 75 x 45 x 1.2 mm<br />

9) M6 anchor bolt at approx. 500 mm centres.<br />

10) M4 self-tapping screws at approx. 300 mm centres.


P ARTITIONS<br />

<strong>FIREX</strong><br />

Steel Stud Internal Non-Loadbearing Partitions<br />

Meets INSULATION and INTEGRITY CRITERIA of BS 476: Part 22: 1987.<br />

4<br />

5<br />

3<br />

bk<br />

9<br />

6<br />

Wall<br />

bk<br />

Ceiling<br />

Floor<br />

9<br />

2<br />

1<br />

5<br />

2<br />

4<br />

3<br />

5<br />

8<br />

1<br />

2<br />

Technical Data:<br />

4 hours integrity and insulation fire rating in accordance with<br />

BS 476: Part 22. (pending)<br />

7<br />

Nominal thickness of partition: 111 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 9 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 100 mm wide 9 mm thick<br />

3) Mineral wool raw density ≥ 100 kg/m 3 75 mm thick<br />

4) Mineral wool seal 75 mm wide<br />

5) Top and bottom steel U channels 75 x 40 x 0.6 mm<br />

6) Wall steel U channel 75 x 40 x 0.6 mm<br />

7) Horizontal steel U channel 75 x 40 x 0.6 mm<br />

8) Vertical steel U channel (610 mm c/c) 75 x 40 x 0.6 mm<br />

9) M6 anchor bolt at approx. 600 mm centres.<br />

10) M4 self-tapping screws at approx. ≤ 250 mm centres.<br />

▲ A 4-hour FRP <strong>FIREX</strong> Partition System at the Tsing Yi Mass Transit<br />

Railway (MTR) station in Hong Kong.<br />

16


17<br />

H OARDING<br />

The <strong>FIREX</strong> Hoarding System is tested in accordance with BS 476: Part 22: 1987. The <strong>FIREX</strong> Hoarding<br />

System is the thinnest available in the market to achieve 4 hours integrity in accordance with the BS 476:<br />

Part 22: 1987. The advantages of the <strong>FIREX</strong> Hoarding System are:<br />

• 4 hours fire rating<br />

• Space saving<br />

• Lightweight<br />

• Water-resistant<br />

<strong>FIREX</strong><br />

Steel Stud Hoarding<br />

Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />

4<br />

2<br />

8<br />

9<br />

1<br />

Ceiling<br />

3<br />

5<br />

7<br />

4<br />

7<br />

3<br />

1<br />

• Weather-resistant<br />

• High impact resistant<br />

• Fungi-resistant<br />

• Termite-repellent<br />

2<br />

6<br />

Technical Data:<br />

• Safe to use<br />

• Easy to install<br />

• Cost-effective<br />

1 hour fire rating, integrity in accordance with BS 476: Part 22;<br />

fire side only.<br />

Nominal thickness of hoarding: 62 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Gypsum board 1 x 12 mm thick<br />

3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

5) Wall steel U channel 50 x 50 x 0.6 mm<br />

6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

8) M6 anchor bolt at approx. 500 mm centres.<br />

9) M4 self-tapping screws at approx. 200 mm centres.<br />

Note: The <strong>FIREX</strong> hoarding system described above is approved up<br />

to 7 m in height with slight construction amendments. Please<br />

consult New City Resources' technical department for details.<br />

▲ The Hong Kong MTR uses <strong>FIREX</strong> <strong>BOARD</strong> as fireproof hoarding in their<br />

stations. Note that <strong>FIREX</strong> <strong>BOARD</strong> allows for heavyweight anchorage.<br />

Advertising light boxes can be hung on <strong>FIREX</strong> <strong>BOARD</strong> panels with no<br />

problems.


H OARDING<br />

3<br />

4<br />

9<br />

8<br />

3<br />

Wall<br />

9<br />

Ceiling<br />

Floor<br />

8<br />

2<br />

1<br />

4<br />

2<br />

5<br />

2<br />

7<br />

1<br />

4<br />

Technical Data:<br />

4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />

Nominal thickness of hoarding: 74 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />

3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

5) Wall steel U channel 50 x 50 x 0.6 mm<br />

6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

8) M6 anchor bolt at approx. 500 mm centres.<br />

9) M4 self-tapping screws at approx. 200 mm centres.<br />

2 hours fire rating, integrity in accordance with BS 476: Part 22.<br />

Fire risk from board side only.<br />

The construction details of this hoarding system is similar to that<br />

shown above with the exception that the exposed side is lined with<br />

one layer of 6 mm thick <strong>FIREX</strong> <strong>BOARD</strong> and fillets.<br />

6<br />

Note: The <strong>FIREX</strong> hoarding systems described above are approved<br />

up to 5 m in height.<br />

▲ A 2-hour FRP <strong>FIREX</strong> Hoarding System.<br />

18


19<br />

SMOKE BARRIERS<br />

The <strong>FIREX</strong> Smoke Barrier is tested in accordance with BS 476: Part 22: 1987. The advantages of the<br />

<strong>FIREX</strong> Fire Barrier are:<br />

• 4 hours fire rating<br />

• Space saving<br />

• Lightweight<br />

• Water-resistant<br />

• High impact resistant<br />

<strong>FIREX</strong><br />

Smoke Barriers<br />

• Fungi-resistant<br />

• Termite-repellent<br />

• Safe to use<br />

• Easy to install<br />

• Cost-effective<br />

Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />

7<br />

3<br />

7<br />

Ceiling<br />

3<br />

5<br />

6<br />

2<br />

1<br />

1<br />

4<br />

Technical Data:<br />

1 hour fire rating, integrity in accordance with BS 476: Part 22.<br />

Nominal thickness of smoke barrier: 62 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

3) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

4) Horizontal steel U channel 50 x 50 x 0.6 mm<br />

if height of smoke barrier > 1220 mm<br />

5) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

6) M6 anchor bolt at approx. 500 mm centres.<br />

7) M4 self-tapping screws at approx. 200 mm centres.


SMOKE BARRIERS<br />

<strong>FIREX</strong><br />

8<br />

Smoke Barriers<br />

Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />

3<br />

4<br />

8<br />

Ceiling<br />

2<br />

4<br />

7<br />

2<br />

6<br />

1<br />

4<br />

2<br />

1<br />

5<br />

Technical Data:<br />

4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />

Nominal thickness of the smoke barrier: 74 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />

3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

5) Horizontal steel U channel 50 x 50 x 0.6 mm<br />

if height of smoke barrier > 1220 mm<br />

6) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

7) M6 anchor bolt at approx. 500 mm centres.<br />

8) M4 self-tapping screws at approx. 200 mm centres.<br />

4 hours fire rating, integrity in accordance with BS 476: Part 22.<br />

Nominal thickness of the fire barrier for<br />

rolling shutter doorset: 124 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

each side<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />

3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

4) Top and bottom steel U channels 100 x 50 x 6 mm<br />

5) Horizontal steel U channel (1220 mm c/c) 100 x 50 x 6 mm<br />

6) Vertical steel U channel (1220 mm c/c) 100 x 50 x 6 mm<br />

Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

7) M10 anchor bolt at approx. 500 mm centres.<br />

8) M6 self-tapping screws at approx. 200 mm centres.<br />

Notes:<br />

1. The height of the <strong>FIREX</strong> Fire Barrier for Rolling Shutter Doorset<br />

can be up to 3.75 m.<br />

2. Screw holes shall be predrilled.<br />

3. Please consult New City Resources' technical department if<br />

service penetration openings are required.<br />

20


<strong>FIREX</strong> E&M Services Enclosures provide fire resisting construction to general electrical and maintenance<br />

services. The <strong>FIREX</strong> E&M services enclosure system is the only system to achieve 4 hours integrity and<br />

2 hours insulation in accordance with BS 476: Part 22: 1987 using one layer of 6 mm board. The<br />

advantages of the <strong>FIREX</strong> E&M Services Enclosure are:<br />

• 4 hours fire rating<br />

• Space saving<br />

• Lightweight<br />

• Water-resistant<br />

• High impact resistant<br />

Cladding of existing services afterwards.<br />

Meets INTEGRITY CRITERION of BS 476: Part 22: 1987<br />

21<br />

E<br />

<strong>FIREX</strong><br />

Detail A<br />

Detail A<br />

Detail C<br />

NCLOSURES FOR E&M SERVICES<br />

6<br />

Enclosures for E&M Services<br />

Detail B<br />

3<br />

5<br />

6<br />

1<br />

5<br />

• Fungi-resistant<br />

• Termite-repellent<br />

• Safe to use<br />

• Easy to install<br />

• Cost-effective<br />

1 2 4<br />

1<br />

2<br />

7<br />

Detail C<br />

Detail D<br />

Technical Data:<br />

4 hours fire rating, integrity in accordance with BS 476:<br />

Part 22; internal or external fire.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Steel channel collar minimum 50 x 25 x 0.5 mm at butt<br />

joints of approx. 600 mm centres.<br />

3) E&M services such as cable trunking and steel pipes.<br />

4) Hanger diameter sized to limit stress not to exceed<br />

6 N/mm 2 .<br />

5) M4 self-tapping screws at approx. 150 mm centres.<br />

6) Steel angles minimum 30 x 50 x 0.6 mm at corners.<br />

7) 50 mm wide x 0.6 mm thick steel strip.<br />

Note: 1, 2 and 3-sided solutions in combination with walls<br />

and ceilings are approved, details upon request.<br />

The above details are applicable for enclosures of<br />

dimensions not exceeding 1220 x 1220 mm.<br />

5<br />

6<br />

1<br />

5<br />

1<br />

4<br />

2<br />

Detail B<br />

Detail D


ENCLOSURES FOR E&M SERVICES<br />

<strong>FIREX</strong><br />

Enclosures for E&M Services<br />

Cladding of existing services afterwards.<br />

Meets INSULATION AND INTEGRITY CRITERION of BS 476: Part 20: 1987<br />

10<br />

1<br />

3<br />

6<br />

Detail A<br />

2<br />

1<br />

10 7<br />

6 3 5<br />

Detail F<br />

Cross section through duct<br />

Longitudinal section through duct<br />

13<br />

2<br />

2<br />

4<br />

5<br />

7<br />

Technical Data:<br />

4 hours integrity and 2 hours insulation fire rating in<br />

accordance with BS 476: Part 20; internal or external fire.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />

4) Steel angle minimum 50 x 50 x 0.6 mm at corners.<br />

5) E&M services like cable trunking and steel pipes, which<br />

are self-supporting.<br />

6) M4 self-tapping screws at approx. 200 mm centres.<br />

Screw-to-edge spacing should be at least 20 mm.<br />

7) Steel channel collar minimum 50 x 30 x 0.6 mm at butt<br />

joints of approx. 610 mm centres. All joints to be sealed<br />

with intumescent joint sealant.<br />

8) M6 anchor at least 38 mm long at approx. 600 mm<br />

centres.<br />

9) Steel cantilever arm (max. length = 1220 mm) at approx.<br />

1220 mm centres and located below channel collar.<br />

The steel cantilever arm is not attached to the enclosure<br />

and the cantilever bracket should be secured to the<br />

adjoining wall using suitable steel anchors at least<br />

50 mm long.<br />

10) Threaded rod hanger min. 10 mm diameter and stress<br />

not to exceed 10 N/mm 2 and 6 N/mm 2 for 2 hours and<br />

4 hours integrity respectively. The steel horizontal<br />

bearers are 50 x 50 x 3 mm angle or equivalent located<br />

at approx. 1220 mm centres. All hanger penetration<br />

openings to be sealed with intumescent joint sealant.<br />

11) 25 x 25 x 0.5 mm thick steel angle at approx. 600mm<br />

centres.<br />

12) M4 self-tapping screws at least 75 mm in length.<br />

13) Concrete nail 3.5 mm shank diameter and not less than<br />

22 mm long at approx. 200 mm centres.<br />

Note: The above details are applicable for enclosures of<br />

dimensions not exceeding 1220 x 1220 mm.<br />

22


ENCLOSURES FOR E&M SERVICES<br />

<strong>FIREX</strong><br />

Enclosures for E&M Services<br />

Cladding of existing services afterwards.<br />

Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 20: 1987<br />

23<br />

2<br />

1<br />

6<br />

1<br />

4<br />

4<br />

One-Sided Enclosure Two-Sided Enclosure<br />

Three-Sided Enclosure Three-Sided Enclosure<br />

7<br />

3<br />

Detail A Detail B<br />

2<br />

6<br />

7<br />

3<br />

11<br />

1<br />

1<br />

12<br />

Detail E<br />

Detail C<br />

4 7 2<br />

Detail C<br />

Detail D Detail E Detail F<br />

8<br />

4 6 7<br />

9<br />

6<br />

2<br />

Detail D Detail B<br />

4 6 7<br />

1 2 9<br />

8 2 10<br />

9


FIRE-RATED DOORS<br />

<strong>FIREX</strong><br />

Fire-Rated Wood Doors<br />

Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />

1<br />

2<br />

5<br />

<strong>FIREX</strong><br />

Technical Data:<br />

1 hour fire rating, insulation and integrity in accordance<br />

with BS 476: Part 22.<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Honeycomb or other insulating materials.<br />

3) Plywood layer.<br />

4) Top and bottom wood channels.<br />

5) Wood door frame.<br />

Fire-Rated Single Leaf Steel Doors<br />

Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />

4<br />

6<br />

1<br />

2<br />

3<br />

Ceiling<br />

Floor<br />

Cross section<br />

5<br />

4<br />

3<br />

5<br />

10<br />

7<br />

Note: Construction details are available upon request.<br />

Technical Data:<br />

4 hours integrity and 30 minutes insulation fire rating<br />

in accordance with BS 476: Part 22.<br />

Wall<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Mineral wool density ≥ 60 kg/m 3 53 mm thick<br />

3) Steel face sheet 1.5 mm thick<br />

4) Steel door frame. 2.3 mm thick<br />

5) Door lock with level handle.<br />

6) Door closer.<br />

7) Steel door section.<br />

8) M8 anchor bolt.<br />

9) Door hinge.<br />

10) 40 x 3 mm thick steel bar with connecting pin as stiffener.<br />

Note: Construction details are available upon request.<br />

8 5 2 4<br />

7 3<br />

1<br />

Horziontal section<br />

9<br />

Wall<br />

24


25<br />

SOLID WALL FIRE-RATING UPGRADE<br />

<strong>FIREX</strong><br />

Wall System<br />

Meets INSULATION AND INTEGRITY CRITERIA of BS 476: Part 22: 1987<br />

Side View<br />

bl<br />

8 1 2 6<br />

Side View<br />

bm<br />

Horizontal View<br />

9 1 2 3 7<br />

Horizontal View<br />

3<br />

4<br />

1<br />

5<br />

2<br />

9<br />

8<br />

4<br />

7<br />

4<br />

5<br />

1<br />

2<br />

6<br />

3<br />

bk<br />

9<br />

5<br />

8<br />

bl<br />

bk<br />

bm<br />

bl<br />

2<br />

Technical Data:<br />

Upgrade fire rating from 1 hour insulation and integrity to<br />

2 hours insulation and integrity in accordance with BS 476: Part<br />

22 with fire on either side.<br />

Nominal thickness of wall:<br />

Concrete wall (75 mm thick): 131 mm<br />

Brick wall (100 mm thick): 156 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) Ceramic fiber raw density ≥ 128 kg/m 3 50 mm thick<br />

3) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

Ceramic fiber seal<br />

4) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

5) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

6) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

7) Wall steel U channel 50 x 50 x 0.6 mm<br />

8) M4 self-tapping screws at approx. 200 mm centres.<br />

9) 6 mm dia. concrete nail at approx. 600 mm centres.<br />

10) 6 mm dia. concrete nail at approx. 500 mm centres.<br />

11) Brick or concrete wall.<br />

Technical Data:<br />

Upgrade fire rating from 2 hours insulation and integrity to<br />

4 hours insulation and integrity in accordance with BS 476: Part<br />

22 with fire on either side.<br />

Nominal thickness of wall:<br />

Concrete wall (100 mm thick): 168 mm<br />

Brick wall (100 mm thick + 13 mm gypsum<br />

plaster on each side): 194 mm<br />

Brick wall (225 mm thick): 293 mm<br />

1) <strong>FIREX</strong> <strong>BOARD</strong> 1 x 6 mm thick<br />

2) <strong>FIREX</strong> <strong>BOARD</strong> fillet 75 mm wide 6 mm thick<br />

3) Ceramic fiber raw density ≥ 128 kg/m 3 63 mm thick<br />

4) <strong>FIREX</strong> <strong>BOARD</strong> fillet 50 mm wide 6 mm thick<br />

Ceramic fiber seal<br />

5) Top and bottom steel U channels 50 x 32 x 0.6 mm<br />

6) Horizontal steel U channel (1220 mm c/c) 50 x 50 x 0.6 mm<br />

7) Vertical steel U channel (610 mm c/c) 50 x 50 x 0.6 mm<br />

8) Wall steel U channel 50 x 50 x 0.6 mm<br />

9) M4 self-tapping screws at approx. 200 mm centres.<br />

10) 6 mm dia. concrete nail at approx. 600 mm centres.<br />

11) 6 mm dia. concrete nail at approx. 500 mm centres.<br />

12) Brick or concrete wall.


Notes:<br />

26


For the latest information about NCR, please refer to www.newcityresources.com. For inquiries and<br />

samples, please contact:<br />

NORTH AND SOUTH AMERICA<br />

NEW CITY RESOURCES INC.<br />

N C R Industrial Centre<br />

250 Baseline Road, East<br />

BOWMANVILLE, ONT. L1C 1A4<br />

C A N A D A<br />

Tel: (905) 697 3888 Fax: (905) 697 0980<br />

E-Mail: info@newcityresources.com<br />

CHINA • JAPAN • KOREA<br />

NEW CITY RESOURCES INC.<br />

Firex Industrial Centre<br />

18 Gangxing West Road<br />

Dakun Industrial Zone • Songjiang District<br />

SHANGHAI, CHINA<br />

Tel: (8621) 3785 9008 Fax: (8621) 3785 9009<br />

E-Mail: ncr-asia@newcityresources.com<br />

DISTRIBUTOR:<br />

EUROPE • AFRICA • RUSSIA<br />

NEW CITY RESOURCES INC.<br />

BIC Ling Kee House<br />

1 Christopher Road<br />

East Grinstead, Sussex RH19 3BT<br />

UNITED KINGDOM<br />

Tel: (01342) 318 980 Fax: (01342) 410 980<br />

E-Mail: ncr-europe@newcityresources.com<br />

ASIA-PACIFIC • AUSTRALIA<br />

NEW CITY RESOURCES INC.<br />

Unicorn Trade Centre, 7/F<br />

131 Des Voeux Road<br />

Central<br />

HONG KONG<br />

Tel: (852) 2541 1828 Fax: (852) 3105 0980<br />

E-Mail: ncr-asia@newcityresources.com<br />

New City Resources Inc. disclaims responsibility for results of use of this information which is furnished without charge, or anything<br />

mentioned herein. It is the user's responsibility to make or be guided by his own tests in determining suitability of any product, method<br />

or apparatus. Since the conditions of use are beyond our control, all risks are borne by the user.<br />

3/2004

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!