21.02.2013 Views

pdf download - Diebold HSK

pdf download - Diebold HSK

pdf download - Diebold HSK

SHOW MORE
SHOW LESS

You also want an ePaper? Increase the reach of your titles

YUMPU automatically turns print PDFs into web optimized ePapers that Google loves.

Intelligent Technology for any ShrinkFit Application<br />

ShrinkFit machines and toolholders have taken a large portion of the total market for<br />

toolholders. Users who require tooling capable of extremely precise holding, especially in highspeed<br />

applications, are insisting on ShrinkFit technology.<br />

In the aerospace, automotive, and mold and die industries, ShrinkFit technology is the accepted<br />

as standard in most applications.<br />

The most important factor to consider when evaluating ShrinkFit technology is the ability of the<br />

ShrinkFit machine and toolholder to function together reliably to consistently deliver the best<br />

machining results possible.<br />

The ThermoGrip® Group is one of the world’s leading forces in ShrinkFit technology. The<br />

ThermoGrip® Group unites three industry-defining companies, <strong>Diebold</strong>, Bilz, and Komet, in the<br />

pursuit of excellence.<br />

ShrinkFit technology was pioneered by Marquart GmbH, one of the founding members of the<br />

ThermoGrip® Group. Marquart was dissolved in 2008, and the ThermoGrip® Group acquired all<br />

patents and trademarks relating to its ShrinkFit products.<br />

<strong>Diebold</strong> is pleased to offer Pyroquart® ThermoGrip® toolholders, with the same quality and<br />

contour Marquart customers have come to expect. <strong>Diebold</strong> also offer all the accessories needed<br />

for convenience and ease of use of these fine toolholders.<br />

The ThermoGrip® Group offers the latest innovations in ShrinkFit technology.<br />

We offer six different ShrinkFit machines, each manufactured by the ThermoGrip Group®, to<br />

ensure you get the machine that’s right for you...and your machining needs.<br />

We offer toolholders from <strong>HSK</strong> E25 to <strong>HSK</strong> A125, with bore diameters of up to 50mm.<br />

Naturally, this requires more than one type of machine. The ThermoGrip® Group offers units<br />

with 3 kW, 8 kW or 11kW of power, from horizontal desktop-type machines to vertical floorstanding<br />

machines, with optional built-in automatic water cooling or stand-alone manual water<br />

cooling available.<br />

Pic: ThermoGrip® Shrink Units


Chiller Unit FKS 03<br />

An ingeniously simple, patented cooling device, the free-standing <strong>Diebold</strong> FKS 03 can be set-up<br />

to handle any size or style of toolholder. The FKS 03 cools the tools gently and evenly, assuring<br />

long toolholder life and accuracy.<br />

Pic: Chiller Unit FKS03<br />

Optimized Energy<br />

To ensure the best results, all ThermoGrip® ShrinkFit machines are supplied with shrinking<br />

parameters pre-programmed and matched to high-frequency generators. They have large,<br />

easy-to-read digital displays, clearly visible even in the harshest shop environment. This<br />

combination optimizes energy usage, minimizes tool-change downtime, and makes all of our<br />

machines user-friendly.<br />

Pic: Display of ShrinkFit Units<br />

Painless Parameters<br />

The most important part of the ShrinkFit process is the combination of power-level and time that<br />

make up its’ parameters. Unless the energy output of the generator and the time the toolholder<br />

is in contact with the field generated by it are in perfect balance, the toolholder may be<br />

overheated. The resulting changes in the physical properties of the steel may damage or<br />

destroy it.


Quality tools from <strong>Diebold</strong><br />

There are some basic questions that a user should ask their toolholder supplier before any<br />

toolholders are purchased:<br />

Was the correct material used to make them?<br />

Is the toolholder hardened properly for the material that was used?<br />

Is the toolholder functionally safe?<br />

Is the toolholder properly balanced for the desired speeds?<br />

Has the toolholder been through proper QC procedures?<br />

Does the toolholder meet the Standard to which it was built?<br />

If your supplier can’t, or won’t, answer these few simple questions, then you may want to<br />

reconsider your purchase. With lesser-quality toolholders, you may, or may not, get toolholders<br />

that meet the applicable Standards and have been properly manufactured to the correct<br />

tolerances. Buying strictly for price is penny wise and pound foolish.<br />

Pic: Hermann <strong>Diebold</strong> and his Quality Chef inspecting a “low cost tool” from a competitor<br />

The smaller <strong>HSK</strong> toolholder sizes such as the <strong>HSK</strong> 25 and the <strong>HSK</strong> 32 have a very thin taper<br />

cross-section. <strong>HSK</strong> 25 is only .8 mm(.035”) here, and the <strong>HSK</strong> 32, only 1.3mm (.051”). Care<br />

must be taken that the taper is not through-hardened to avoid loss of strength at this crucial<br />

spot. The material and heat-treatment must be optimized to ensure that the taper is hard<br />

enough on the surface, yet retains enough core-strength to last.<br />

The steel used in these toolholders must be able to withstand at least 500 degrees Celsius (950<br />

degrees Fahrenheit) without altering the basic molecular structure of the toolholder or the<br />

tolerancing of the bore.<br />

Using the correct material and appropriate heat-treatment, we have documented tools with over<br />

5000 tool-change cycles and no loss of accuracy whatsoever. You can get these same results<br />

by using quality toolholders and machines.


Shrinking Slim and UltraSlim Chucks TSF / TUS<br />

Extremely slim toolholders are particularly popular in the die and mold industry, as well as in<br />

micromachining. The thin walls of these toolholders are susceptible to overheating and to<br />

overstressing. The parameters of the shrink-cycle are critical.<br />

Pic: Shrink Unit MS 502 with air cooler<br />

To preserve the integrity of the thin wall (TSF stands for thin wall, TUS stands for ultra-thin wall)<br />

toolholders, <strong>Diebold</strong> developed the MS 502 shrink machine. The generator has an output of 3<br />

kW, and the correct parameters of the Slim and UltraSlim toolholders are pre-programmed in<br />

the unit. By using pulsed power, the shrinking process is effectively controlled and the tool is<br />

always protected against overheating.<br />

When shrinking a cutting tool into a toolholder, an air-cooler is used to cool-down the tool<br />

quickly and evenly. The toolholder is only heated to about 356 degrees Fahrenheit, and is then<br />

moved into the cooling station.<br />

ThermoGrip Chucks for machining graphite<br />

<strong>Diebold</strong> uses a special, proprietary coating on their toolholders intended for the Graphite<br />

industry. This ensures that the toolholder is corrosion-resistant, and minimizes the amount of<br />

graphite adherence on the taper. This helps to eliminate one of the biggest causes of spindle<br />

damage, ground-in particles.<br />

Pic: TSF (Slim Fit) and TUS (Ultra Slim) Shrinkfit toolholders


Patented Opening Cylinder<br />

Strikingly simple and effective, the patented Opening Cylinder serves<br />

to center and align the cutting tool during the shrink-cycle. This translates to more precision and<br />

less hassle when changing cutting tools. Simply set the cutting tool into the Opening Cylinder<br />

and start the shrink-cycle. When the proper temperature is reached, the cutting tool, being<br />

already aligned, will drop into place.<br />

Pic: Patented opening cylinder<br />

ShrinkCollets<br />

<strong>Diebold</strong> offers an ER collet system that uses ThermoGrip® technology to improve on the<br />

ubiquitous ER collet.<br />

Pic: TER ShrinkFit collets<br />

Instead of the usual slotted collet, the cutting tool is installed in a ShrinkCollet using a<br />

ThermoGrip® machine, and then installed either into a standard collet chuck, a driven tool, or<br />

directly into a machine spindle.


This technology guarantees even tension, distributed around the full circumference of the<br />

cutting tool, resulting in a very high clamping-force, excellent torque-transmission, and very low<br />

runout, and minimized vibration. Height-adjustment adaptors are available.<br />

Pic: Live tool for lathe with TER ShrinkFit collet<br />

All told, the <strong>Diebold</strong> ShrinkCollet will yield significantly better results than a standard ER collet<br />

system. Data collected from end-users, notably in the medical industry, has indicated improved<br />

ability to hold tolerances and maintain better finishes, particularly machining high-alloy<br />

materials.


AllGrip - A Breakthrough in ThermoGrip® Technology<br />

Pic: AllGrip Shrink collets and holders<br />

<strong>Diebold</strong>’s newest offering, AllGrip Chucks, finally provides the industry with a means of easily<br />

and safely shrinking cutting tools with a shank tolerance of h4 to h9. The AllGrips’s slotted<br />

design offers constant maximum elasticity and smooth running characteristics.<br />

AllGrip was introduced at AMB 2008 and won the MM Award for “Most innovative product in its<br />

category”.<br />

AllGrip requires a very low initial investment; all that is needed is a basic ThermoGrip® chuck<br />

and the appropriate sleeves. AllGrip gives the user the flexibility to use cutting tools with<br />

tolerances that couldn’t be considered with standard ShrinkFit chucks. This allows less<br />

expensive tooling to be used, reducing cost. This is especially true when using cutting tools in<br />

the 3 to 6 mm range.<br />

Another advantage of the AllGrip system is the ability to use High-Speed Steel cutting tools.<br />

Fast, easy tool-changes are the norm, even with this difficult material.<br />

ThermoGrip®<br />

For over 10 years, the ThermoGrip® Group has been the industries specialist in inductive heatshrinking.<br />

Innovation and precision are the hallmarks of the ThermoGrip® Group.<br />

At the METAV show in 1998, the ThermoGrip® Group introduced its patented inductive<br />

shrinking process. Since then, there have been countless innovations, advancements and<br />

further patents issued.<br />

One such patented feature is our “Opening Cylinder”, which allows the user to set a cutting tool<br />

into the nose of the toolholder before heating, aligns it, and guides it into place during the<br />

shrinking process.<br />

Another feature exclusive to the ThermoGrip® Group is our patented “Shielded Coil”. The<br />

shielding on our coils reduces the exposure to the magnetic field for both the toolholder and the<br />

user. This keeps the tool shank cooler, and virtually eliminates the dangers of exposure to highfrequency<br />

magnetic fields inherent in many of these types of devices.


Company Profile<br />

<strong>Diebold</strong> ThermoGrip® technology - from pioneers to high-tech leaders.<br />

More than 10 years ago, <strong>Diebold</strong> introduced the first ContactShrink machine, a milestone in<br />

ShrinkFit technology. Today, with over 10 different variants of inductive and conductive shrink<br />

machines, we are the market leader.<br />

In 2001, <strong>Diebold</strong>, Bilz, Marquart and Komet banded together to form the<br />

ThermoGrip ® Group, to develop and market ThermoGrip ® ShrinkFit technology.<br />

The ThermoGrip ® Group holds many patents on its innovative technology. In 2008, the<br />

ThermoGrip ® Group acquired all the patents held by Marquart and founded an embedded legal<br />

services department to oversee all of our patents.<br />

The ThermoGrip ® Group is always striving to improve our technology and to expand the range<br />

of products we offer to make your work more affordable and more rewarding.<br />

Pic: Hermann <strong>Diebold</strong>, CEO<br />

Pic: <strong>Diebold</strong> factory

Hooray! Your file is uploaded and ready to be published.

Saved successfully!

Ooh no, something went wrong!