CYFLOC™ HX-600 high performance red mud ... - CYTEC Industries
CYFLOC™ HX-600 high performance red mud ... - CYTEC Industries
CYFLOC™ HX-600 high performance red mud ... - CYTEC Industries
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PRODUCT DATA SHEET<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> <strong>high</strong> <strong>performance</strong><br />
<strong>red</strong> <strong>mud</strong> flocculant<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> flocculant is an emulsion based<br />
product for use in alumina plants to settle <strong>mud</strong> in<br />
<strong>red</strong> <strong>mud</strong> clarifiers or CCD <strong>mud</strong> washing circuits. It<br />
contains hydroxamate functional groups that provide<br />
<strong>high</strong> settling rates and significantly <strong>red</strong>uced suspended<br />
solids in overflows.<br />
Typical Properties<br />
Appearance Gray viscous liquid<br />
Specific gravity 1.12 ± 0.02<br />
Bulk viscosity 25ºC<br />
#2 Spindle 12 Rpm 500-2000 cps<br />
Freezing point -10ºC (14ºF)<br />
Flash point,<br />
Pensky-Martens closed cup >103ºC (217ºF)<br />
Shelf life Six months at room<br />
temperature<br />
Performance Benefits<br />
• Overflow suspended solids are <strong>red</strong>uced by 50% or more,<br />
resulting in significant improvements in filtration.<br />
• Rapid settling rates allow for <strong>high</strong> throughput in<br />
settler operation.<br />
• Improved rheological properties of underflow solids<br />
result in less torque on the thickener rake system.<br />
• Process variability is <strong>red</strong>uced due to steadier operation<br />
of the clarifier section.<br />
• Very robust; handles difficult settling bauxites.<br />
• The liquid emulsion form offers better handling<br />
characteristics than powders, particularly in humid<br />
climates.<br />
• Replaces starch/polyacrylate for convenient “one<br />
product” handling, <strong>high</strong> <strong>performance</strong> <strong>red</strong> <strong>mud</strong><br />
flocculant.<br />
Principal Uses<br />
www.cytec.com<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> was specifically developed for <strong>high</strong><br />
<strong>performance</strong> settling and clarification of digester blowoff<br />
slurry and thickening of washed <strong>red</strong> <strong>mud</strong>. CYFLOC<br />
<strong>HX</strong>-<strong>600</strong> has shown the best response of good settling<br />
and compaction, commensurate with excellent clarities<br />
in several alumina operations.<br />
Treatment Level<br />
The quantity of CYFLOC <strong>HX</strong>-<strong>600</strong> requi<strong>red</strong> for<br />
effective settling depends upon the type of bauxite<br />
being processed, as well as process conditions.<br />
Red Mud, (dry basis)<br />
Primary settlers 150-350 g/t<br />
CCD circuit (each thickener) 10-200 g/t<br />
Application<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> is dissolved in condensate or weak<br />
solids free liquor (5-20 g/l NaOH) to make a stock<br />
solution. The stock solution is further diluted and<br />
mixed with decanter feed via dual addition. A portion<br />
of the solution is added into the feed line and the rest<br />
into the feedwell.<br />
Preparation of Stock Solutions<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> should be thoroughly mixed in<br />
the storage container prior to initial use. A tank<br />
mixer should be run for about 30 minutes to ensure<br />
preparation of smooth, uniform product.
The CYFLOC <strong>HX</strong>-<strong>600</strong> emulsion is broken by<br />
combining it with appropriate process water at ≤50ºC<br />
to give a stock solution. The breaking process requires<br />
the use of a shear mixing device to ensure complete<br />
flocculant dissolution. The stock solution should be aged<br />
at least 30 minutes before use.<br />
The stock solution concentration ranges from 0.5-2.0%<br />
depending on plant requirements. The stock solution<br />
is further diluted to about 0.2% or less before mixing<br />
with decanter feed. The secondary dilution step is best<br />
accomplished by in-line mixing close to the flocculant<br />
addition point, which minimizes the risk of flocculant<br />
shear degradation.<br />
Cytec will provide assistance in choosing appropriate<br />
storage tanks and mixing devices, and help with the<br />
design of a polymer preparation and dilution system.<br />
Health and Safety<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> has toxicological properties similar<br />
to those of other polyacrylamide-based flocculants.<br />
Direct contact with this material may cause severe eye<br />
and skin irritation. Inhalation overexposure may cause<br />
irritation of the respiratory tract and eyes. It contains<br />
about 2% sodium Hydroxide and has a strong odor of<br />
ammonia. Refer to the appropriate Material Safety Data<br />
Sheet for further details of proper handling and storage.<br />
Shipping<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> is shipped in 55-gallon (200-liter),<br />
non-returnable, lined steel drums, returnable or nonreturnable<br />
300-gallon (1,000-liter) polyethylene totes,<br />
in bulk road tankers and isotainers. Bulk shipments are<br />
44,000 lbs (20 tons). For more detailed information<br />
on shipment please contact your local Cytec sales<br />
representative or local sales office.<br />
Handling and Storage<br />
CYFLOC <strong>HX</strong>-<strong>600</strong> should be sto<strong>red</strong> at temperatures<br />
between 40º and 90ºF (5-30ºC). Do not allow the<br />
product to freeze. Avoid the use of aluminum, copper,<br />
iron or mild steel in storage systems. Storage in<br />
glass, stainless steel, plastic or epoxy-lined vessels is<br />
recommended. Please contact your local Cytec sales<br />
office for further information on appropriate storage<br />
tank cooling materials.<br />
• Email: custinfo@cytec.com Worldwide Contact Info: www.cytec.com US Toll Free: 800-652-6013 Tel: (+1) 973-357-3193 •<br />
Disclaimer: Cytec <strong>Industries</strong> Inc. in its own name and on behalf of its affiliated companies (collectively, “Cytec”) decline any liability with respect to the use made<br />
by anyone of the information contained herein. The information contained herein represents Cytec’s best knowledge thereon without constituting any express or<br />
implied guarantee or warranty of any kind (including, but not limited to, regarding the accuracy, the completeness or relevance of the data set out herein).<br />
Nothing contained herein shall be construed as conferring any license or right under any patent or other intellectual property rights of Cytec or of any third<br />
party. The information relating to the products is given for information purposes only. No guarantee or warranty is provided that the product and/or information is<br />
adapted for any specific use, <strong>performance</strong> or result and that product and/or information do not infringe any Cytec and/or third party intellectual property rights.<br />
The user should perform its own tests to determine the suitability for a particular purpose. The final choice of use of a product and/or information as well as the<br />
investigation of any possible violation of intellectual property rights of Cytec and/or third parties remains the sole responsibility of the user.<br />
TRADEMARK NOTICE: The ® indicates a<br />
Registe<strong>red</strong> Trademark in the United States<br />
and the or * indicates a Trademark in<br />
the United States. The mark may also be<br />
registe<strong>red</strong>, the subject of an application<br />
for registration or a trademark in other<br />
countries.<br />
© 2011 Cytec <strong>Industries</strong> Inc. All Rights Reserved MCT-815-A-EN-WW-08C