de - Beste verfügbare Techniken (BVT) - Umweltbundesamt

de - Beste verfügbare Techniken (BVT) - Umweltbundesamt de - Beste verfügbare Techniken (BVT) - Umweltbundesamt

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Chapter 2 The product is isolated by draining the reaction mass onto water and by simultaneous cooling. The sulphonyl chloride either precipitates or separates as an organic liquid phase. Organic feed chlorosulphonic acid SOCl 2, CH 2Cl 2 Salt, water Water Precipitation Filtration Product washing Solid product Sulphochlorination HCl, Cl 2, SO 2, VOC Phase separation Mother liquor Mother liquor Wash-water Distillation Distillation residue Liquid product Figure 2.31: Typical sequence of operations for sulphochlorination Possible input materials (on the left) and associated waste streams (grey background) 64 Dezember 2005 OFC_BREF

2.5.15 Wittig reaction [6, Ullmann, 2001, 9, Christ, 1999], *003F* Chapter 2 The Wittig reaction is widely used in the production of vitamins, carotenoids, pharmaceuticals and antibiotics. *003F* used Wittig reactions for the manufacture of fragrances but can no longer due to the difficult handling of the waste streams. Chemical reaction The Wittig reaction leads to the formation of a double bond in three steps: (1) R’ – CH2 – Cl + P(C6H5)3 � R’ – CH2 – P + (C6H5)3Cl - (2) R’ – CH2 – P + (C6H5)3Cl - � R’ – CH = P(C6H5)3 (3) R’ – CH = P(C6H5)3 + R” – CHO � R’ – CH = CH – R” + O = P(C6H5)3 The deprotonation step (2) requires bases, e.g. alkali metal carbonate or amines. The reaction is carried out in organic solvents such as alcohols or DMF or in aqueous solutions. High yields are achieved under mild reaction conditions. However, equimolar amounts of triphenylphosphine (TPP) must be used, and the inactive triphenylphosphine oxide (TPPO) is formed. Operations Because Wittig reactions are diverse in nature, there is no universal method of carrying them out. The production of each compound is thus considered individually, assessing the chemical, engineering, and economic factors. OFC_BREF Dezember 2005 65

2.5.15 Wittig reaction<br />

[6, Ullmann, 2001, 9, Christ, 1999], *003F*<br />

Chapter 2<br />

The Wittig reaction is wi<strong>de</strong>ly used in the production of vitamins, carotenoids, pharmaceuticals<br />

and antibiotics. *003F* used Wittig reactions for the manufacture of fragrances but can no<br />

longer due to the difficult handling of the waste streams.<br />

Chemical reaction<br />

The Wittig reaction leads to the formation of a double bond in three steps:<br />

(1) R’ – CH2 – Cl + P(C6H5)3 � R’ – CH2 – P + (C6H5)3Cl -<br />

(2) R’ – CH2 – P + (C6H5)3Cl - � R’ – CH = P(C6H5)3<br />

(3) R’ – CH = P(C6H5)3 + R” – CHO � R’ – CH = CH – R” + O = P(C6H5)3<br />

The <strong>de</strong>protonation step (2) requires bases, e.g. alkali metal carbonate or amines. The reaction is<br />

carried out in organic solvents such as alcohols or DMF or in aqueous solutions.<br />

High yields are achieved un<strong>de</strong>r mild reaction conditions. However, equimolar amounts of<br />

triphenylphosphine (TPP) must be used, and the inactive triphenylphosphine oxi<strong>de</strong> (TPPO) is<br />

formed.<br />

Operations<br />

Because Wittig reactions are diverse in nature, there is no universal method of carrying them<br />

out. The production of each compound is thus consi<strong>de</strong>red individually, assessing the chemical,<br />

engineering, and economic factors.<br />

OFC_BREF Dezember 2005 65

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