de - Beste verfügbare Techniken (BVT) - Umweltbundesamt

de - Beste verfügbare Techniken (BVT) - Umweltbundesamt de - Beste verfügbare Techniken (BVT) - Umweltbundesamt

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Chapter 2 2.3.2.2 Liquid-solid separation Liquid-solid separation is used, e.g. for the separation of a precipitated product, catalyst, solid impurities. The spectrum of the available and used equipment is wide and includes decanters, decanter centrifuges, sieves, sand filters, rotary drum filters, band filters, plate filters, Nutsche filters, membrane systems, centrifuges. The environmental issues are linked to the properties of the liquid. The main aspects are: - VOCs from vents - organic or aqueous mother liquors or washes. These are usually treated by applying recovery or abatement techniques. 2.3.2.3 Distillation Distillation is carried out to separate or purify volatile components from less volatile components. A distillation unit always consists of a means of heating the feed, the column or the vapour line (with many alternatives of packing to achieve specific results) and a heat- exchanger to condense the vapours. The main environmental issues are: - energy efficiency (efficient design, insulation, heating, cooling) - emissions to air from the condenser vent in case of atmospheric distillations - waste streams (which can be re-used or recovered, or disposed of) - wastes from cleaning. 2.3.2.4 Liquid-liquid extraction Liquid-liquid extraction or solvent extraction is a separation process which is based on the different distribution of the components to be separated between two liquid phases. Liquid-liquid extraction is primarily applied where direct separation methods such as distillation and crystallisation cannot be used or are too costly. Liquid-liquid extraction is also used when the components to be separated are heat sensitive (e.g. antibiotics) or relatively non-volatile. Extraction apparatus can be classified into countercurrent columns, centrifugal extractors, and mixer-settlers. In a simple case, even a stirred tank may be applicable. All industrial equipment designs use the principle of dispersing one of the two liquids into the other in order to enlarge the contact area for mass transfer. The main environmental issues are linked to the properties of the liquids: - VOCs from vents - organic or aqueous mother liquors. These are usually treated by applying recovery or abatement techniques. 26 Dezember 2005 OFC_BREF

2.3.3 Cooling [57, UBA, 2004] Chapter 2 Cooling can be carried out directly or indirectly (Table 2.4). For information on indirect cooling see also Section 4.2.9. Direct cooling is also used as a reaction stopper in emergency situations. Direct Indirect Operation Description Environmental issue Water injection Addition of ice or water Surface heat-exchange Table 2.4: Direct and indirect cooling 2.3.4 Cleaning [46, Ministerio de Medio Ambiente, 2003] Direct cooling is carried out by injection of water, usually to cool down vapour phases Addition of ice or water is carried out to adjust temperature of processes (e.g. to enable temperature jumps or shocks) Indirect cooling is provided by surface heat-exchangers, where the cooling medium (e.g. water, brines) is pumped in a separate circuit Waste water streams loaded with vapour contaminants Increased volume of waste water streams Cooling waters and spent brines Due to the frequent product changes, well established cleaning procedures are required to avoid cross-contamination, e.g. for the production of intermediates and APIs. The cleaning of equipment, such as reactors, centrifuges and sieves is carried out using water, sodium hydroxide, hydrochloric acid, acetone, specific solvents and steam, depending on the equipment or substances to be cleaned. The cleaning process is finished with water to rinse or with an organic solvent (water free rinsing) where the drying of the equipment is important. The cleaning process can be carried out in different ways: With hoses: Cleaning is carried out with pressurised water from a hose to reduce water consumption. Cleaning-in-place units (CIP): Different systems of cleaning have been established to limit emissions and to improve efficiency, such as the CIP system, Cleaning-in-place allows equipment to be cleaned directly inside with water scatterers under pressure and allows cleaning liquids to be recovered (where the operator is not concerned about cross-contamination). CIP also enables the operator to carry out the cleaning process without the need to take the equipment apart or for workers to enter the vessels. The main environmental issues are: • waste water streams loaded with residual substances from processes or cleaning • VOC releases to air from the use of solvents • and solvents containing residual substances from processes or cleaning. OFC_BREF Dezember 2005 27

Chapter 2<br />

2.3.2.2 Liquid-solid separation<br />

Liquid-solid separation is used, e.g. for the separation of a precipitated product, catalyst, solid<br />

impurities. The spectrum of the available and used equipment is wi<strong>de</strong> and inclu<strong>de</strong>s <strong>de</strong>canters,<br />

<strong>de</strong>canter centrifuges, sieves, sand filters, rotary drum filters, band filters, plate filters, Nutsche<br />

filters, membrane systems, centrifuges.<br />

The environmental issues are linked to the properties of the liquid. The main aspects<br />

are:<br />

- VOCs from vents<br />

- organic or aqueous mother liquors or washes.<br />

These are usually treated by applying recovery or abatement techniques.<br />

2.3.2.3 Distillation<br />

Distillation is carried out to separate or purify volatile components from less volatile<br />

components. A distillation unit always consists of a means of heating the feed, the column or<br />

the vapour line (with many alternatives of packing to achieve specific results) and a heat-<br />

exchanger to con<strong>de</strong>nse the vapours.<br />

The main environmental issues are:<br />

- energy efficiency (efficient <strong>de</strong>sign, insulation, heating, cooling)<br />

- emissions to air from the con<strong>de</strong>nser vent in case of atmospheric distillations<br />

- waste streams (which can be re-used or recovered, or disposed of)<br />

- wastes from cleaning.<br />

2.3.2.4 Liquid-liquid extraction<br />

Liquid-liquid extraction or solvent extraction is a separation process which is based on the<br />

different distribution of the components to be separated between two liquid phases.<br />

Liquid-liquid extraction is primarily applied where direct separation methods such as distillation<br />

and crystallisation cannot be used or are too costly. Liquid-liquid extraction is also used when<br />

the components to be separated are heat sensitive (e.g. antibiotics) or relatively non-volatile.<br />

Extraction apparatus can be classified into countercurrent columns, centrifugal extractors, and<br />

mixer-settlers. In a simple case, even a stirred tank may be applicable. All industrial equipment<br />

<strong>de</strong>signs use the principle of dispersing one of the two liquids into the other in or<strong>de</strong>r to enlarge<br />

the contact area for mass transfer.<br />

The main environmental issues are linked to the properties of the liquids:<br />

- VOCs from vents<br />

- organic or aqueous mother liquors.<br />

These are usually treated by applying recovery or abatement techniques.<br />

26 Dezember 2005 OFC_BREF

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