de - Beste verfügbare Techniken (BVT) - Umweltbundesamt
de - Beste verfügbare Techniken (BVT) - Umweltbundesamt de - Beste verfügbare Techniken (BVT) - Umweltbundesamt
Chapter 2 2.3.2.2 Liquid-solid separation Liquid-solid separation is used, e.g. for the separation of a precipitated product, catalyst, solid impurities. The spectrum of the available and used equipment is wide and includes decanters, decanter centrifuges, sieves, sand filters, rotary drum filters, band filters, plate filters, Nutsche filters, membrane systems, centrifuges. The environmental issues are linked to the properties of the liquid. The main aspects are: - VOCs from vents - organic or aqueous mother liquors or washes. These are usually treated by applying recovery or abatement techniques. 2.3.2.3 Distillation Distillation is carried out to separate or purify volatile components from less volatile components. A distillation unit always consists of a means of heating the feed, the column or the vapour line (with many alternatives of packing to achieve specific results) and a heat- exchanger to condense the vapours. The main environmental issues are: - energy efficiency (efficient design, insulation, heating, cooling) - emissions to air from the condenser vent in case of atmospheric distillations - waste streams (which can be re-used or recovered, or disposed of) - wastes from cleaning. 2.3.2.4 Liquid-liquid extraction Liquid-liquid extraction or solvent extraction is a separation process which is based on the different distribution of the components to be separated between two liquid phases. Liquid-liquid extraction is primarily applied where direct separation methods such as distillation and crystallisation cannot be used or are too costly. Liquid-liquid extraction is also used when the components to be separated are heat sensitive (e.g. antibiotics) or relatively non-volatile. Extraction apparatus can be classified into countercurrent columns, centrifugal extractors, and mixer-settlers. In a simple case, even a stirred tank may be applicable. All industrial equipment designs use the principle of dispersing one of the two liquids into the other in order to enlarge the contact area for mass transfer. The main environmental issues are linked to the properties of the liquids: - VOCs from vents - organic or aqueous mother liquors. These are usually treated by applying recovery or abatement techniques. 26 Dezember 2005 OFC_BREF
2.3.3 Cooling [57, UBA, 2004] Chapter 2 Cooling can be carried out directly or indirectly (Table 2.4). For information on indirect cooling see also Section 4.2.9. Direct cooling is also used as a reaction stopper in emergency situations. Direct Indirect Operation Description Environmental issue Water injection Addition of ice or water Surface heat-exchange Table 2.4: Direct and indirect cooling 2.3.4 Cleaning [46, Ministerio de Medio Ambiente, 2003] Direct cooling is carried out by injection of water, usually to cool down vapour phases Addition of ice or water is carried out to adjust temperature of processes (e.g. to enable temperature jumps or shocks) Indirect cooling is provided by surface heat-exchangers, where the cooling medium (e.g. water, brines) is pumped in a separate circuit Waste water streams loaded with vapour contaminants Increased volume of waste water streams Cooling waters and spent brines Due to the frequent product changes, well established cleaning procedures are required to avoid cross-contamination, e.g. for the production of intermediates and APIs. The cleaning of equipment, such as reactors, centrifuges and sieves is carried out using water, sodium hydroxide, hydrochloric acid, acetone, specific solvents and steam, depending on the equipment or substances to be cleaned. The cleaning process is finished with water to rinse or with an organic solvent (water free rinsing) where the drying of the equipment is important. The cleaning process can be carried out in different ways: With hoses: Cleaning is carried out with pressurised water from a hose to reduce water consumption. Cleaning-in-place units (CIP): Different systems of cleaning have been established to limit emissions and to improve efficiency, such as the CIP system, Cleaning-in-place allows equipment to be cleaned directly inside with water scatterers under pressure and allows cleaning liquids to be recovered (where the operator is not concerned about cross-contamination). CIP also enables the operator to carry out the cleaning process without the need to take the equipment apart or for workers to enter the vessels. The main environmental issues are: • waste water streams loaded with residual substances from processes or cleaning • VOC releases to air from the use of solvents • and solvents containing residual substances from processes or cleaning. OFC_BREF Dezember 2005 27
- Seite 8 und 9: Zusammenfassung Parameter Volumen p
- Seite 10 und 11: Zusammenfassung VOC in Abgasen Wert
- Seite 12 und 13: Zusammenfassung Entfernung von Schw
- Seite 14 und 15: Zusammenfassung x Dezember 2005 OFC
- Seite 16 und 17: Vorwort Als „verfügbar“ werden
- Seite 18 und 19: Vorwort vorliegenden Dokument entha
- Seite 20 und 21: 2.5.6 Halogenation.................
- Seite 22 und 23: 4.3.5.3 Scrubbing of HCl from exhau
- Seite 24 und 25: 5.2.3.5 Removal of SOx from exhaust
- Seite 26 und 27: Abbildung 4.1: : Behandlungsschritt
- Seite 28 und 29: Verzeichnis der Tables bzw. Tabelle
- Seite 30 und 31: Tabelle 4.71: Weitere Beispiele fü
- Seite 33 und 34: 1 GENERAL INFORMATION 1.1 The secto
- Seite 35 und 36: Chapter 1 It is a feature of the se
- Seite 37 und 38: 1.3 Some products 1.3.1 Organic dye
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- Seite 41 und 42: 1.3.2.3 Economics Chapter 1 The pha
- Seite 43 und 44: Pesticide group Pest group Insectic
- Seite 45 und 46: Real growth in % per year 8 3 -2 -7
- Seite 47 und 48: 1.3.7 Flame-retardants [6, Ullmann,
- Seite 49: 1.3.9 Explosives [46, Ministerio de
- Seite 52 und 53: Chapter 2 2.1.1 Intermediates [6, U
- Seite 54 und 55: Chapter 2 2.2 Multipurpose plants M
- Seite 56 und 57: Chapter 2 2.3 Equipment and unit op
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- Seite 66 und 67: Chapter 2 2.4 Site management and m
- Seite 68 und 69: Chapter 2 2.4.2.2 Solvents and vola
- Seite 70 und 71: Chapter 2 2.4.2.4 Biodegradability
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- Seite 74 und 75: Chapter 2 2.5.3 Condensation [6, Ul
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- Seite 80 und 81: Chapter 2 2.5.6 Halogenation [6, Ul
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- Seite 86 und 87: Chapter 2 2.5.9 Oxidation with inor
- Seite 88 und 89: Chapter 2 2.5.11 Reduction of aroma
- Seite 90 und 91: Chapter 2 2.5.11.3 Alkali sulphide
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- Seite 94 und 95: Chapter 2 Organic feed solvent SO 3
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- Seite 98 und 99: Chapter 2 2.5.16 Processes involvin
- Seite 100 und 101: Chapter 2 2.6 Fermentation [2, Onke
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- Seite 104 und 105: Chapter 2 2.7 Associated activities
- Seite 107 und 108: 3 CURRENT EMISSION AND CONSUMPTION
Chapter 2<br />
2.3.2.2 Liquid-solid separation<br />
Liquid-solid separation is used, e.g. for the separation of a precipitated product, catalyst, solid<br />
impurities. The spectrum of the available and used equipment is wi<strong>de</strong> and inclu<strong>de</strong>s <strong>de</strong>canters,<br />
<strong>de</strong>canter centrifuges, sieves, sand filters, rotary drum filters, band filters, plate filters, Nutsche<br />
filters, membrane systems, centrifuges.<br />
The environmental issues are linked to the properties of the liquid. The main aspects<br />
are:<br />
- VOCs from vents<br />
- organic or aqueous mother liquors or washes.<br />
These are usually treated by applying recovery or abatement techniques.<br />
2.3.2.3 Distillation<br />
Distillation is carried out to separate or purify volatile components from less volatile<br />
components. A distillation unit always consists of a means of heating the feed, the column or<br />
the vapour line (with many alternatives of packing to achieve specific results) and a heat-<br />
exchanger to con<strong>de</strong>nse the vapours.<br />
The main environmental issues are:<br />
- energy efficiency (efficient <strong>de</strong>sign, insulation, heating, cooling)<br />
- emissions to air from the con<strong>de</strong>nser vent in case of atmospheric distillations<br />
- waste streams (which can be re-used or recovered, or disposed of)<br />
- wastes from cleaning.<br />
2.3.2.4 Liquid-liquid extraction<br />
Liquid-liquid extraction or solvent extraction is a separation process which is based on the<br />
different distribution of the components to be separated between two liquid phases.<br />
Liquid-liquid extraction is primarily applied where direct separation methods such as distillation<br />
and crystallisation cannot be used or are too costly. Liquid-liquid extraction is also used when<br />
the components to be separated are heat sensitive (e.g. antibiotics) or relatively non-volatile.<br />
Extraction apparatus can be classified into countercurrent columns, centrifugal extractors, and<br />
mixer-settlers. In a simple case, even a stirred tank may be applicable. All industrial equipment<br />
<strong>de</strong>signs use the principle of dispersing one of the two liquids into the other in or<strong>de</strong>r to enlarge<br />
the contact area for mass transfer.<br />
The main environmental issues are linked to the properties of the liquids:<br />
- VOCs from vents<br />
- organic or aqueous mother liquors.<br />
These are usually treated by applying recovery or abatement techniques.<br />
26 Dezember 2005 OFC_BREF