Integrierte Vermeidung und Verminderung der Umweltverschmutzung
Integrierte Vermeidung und Verminderung der Umweltverschmutzung Integrierte Vermeidung und Verminderung der Umweltverschmutzung
Chapter 3 Flume water Raw produce storage Washing Peeling Grading, trimming, size reduction Blanching Water cooling Freezing Boiler blowdown Waste water from cleaning activities Gross solids, TSS, BOD/COD (from detergents), pesticides Gross solids, TSS, BOD, COD, high pH (caustic peeling) Gross solids, TSS, BOD, COD TSS, BOD, COD TSS, BOD, COD (if water in contact with produce) Solids, BOD, COD (de-frost water) Gross solids, TSS, BOD, COD TDS Gross solids, TSS, BOD, COD, high/low pH, cleaning chemicals Figure 3.7: Waste water produced in fruit and vegetable processing [13, Environment Agency of England and Wales, 2000] Waste water To sewer or treatment The incoming produce is washed in chlorinated water to remove residual soil, stones and other debris and to reduce the microbial population. Large volumes of chlorinated water are required, especially for root vegetables which carry a lot of earth, and leafy vegetables which have a large surface area. Mechanical or air flotation techniques are used to aid soil removal and reduce the quantity of water used. Some recirculation or re-use of water from other operations is common. Waste water from pre-washing mainly contains field debris and soil particles with small fragments of the fruit or vegetables. If detergents are used to increase cleaning efficiency, they contribute to the COD of the waste water. 168 January 2006 RHC/EIPPCB/FDM_BREF_FINAL
Chapter 3 Most processes involve some type of grading, trimming and size reduction. Sometimes density graders containing brines of different strength are used. Discharge of significant quantities of brine can adversely affect any biological WWTP. Washing of the produce after these operations creates waste water containing soluble starch, sugars and acids. The use of water fluming to convey both the product and waste material causes additional leaching of these substances. Waste water from citrus fruit processing also contains pectic substances that can interfere with the sedimentation of SS. All lines, equipment and process areas that are not in designated dry areas require wet cleaning, which generates waste water contaminated with raw material, product and cleaning chemicals. There are generally fewer requirements for aggressive chemicals in this sector than in others, unless oil or fat is used in processing. 3.3.3.3 Solid output Large amounts of solid wastes are produced. These are organic materials, including fruit and vegetables discarded during selection, and those from processes such as peeling or coring. These typically have a high nutritional value and can be used as animal feed. Undesired materials discarded from the first processing steps include soil and extraneous plant material, spoiled food stocks, and some trimmings, peels, pits, seeds and pulp. When caustic agents are used for peeling fruit and soft vegetables, a highly alkaline or salty solid waste is produced. High moisture content solid wastes can be generated by wet cleaning and re-use operations in which the dissolved solids or SS are concentrated and separated from the waste water. Up to 50 % of fruit and typically 10 to 30 % of raw vegetable materials are wasted during processing. Part of the waste goes to the waste water and significant amounts of solid wastes are also generated. Some reported figures are shown in Table 3.28. Raw material processed Solid waste produced per tonne of product (kg) Maize 40 Peas 40 Potatoes 40 Strawberries 60 Apples 90 All vegetables 130 Peaches 180 Broccoli 200 Carrots 200 Frozen peaches* *Product 200 Table 3.28: Solid waste produced during fruit and vegetable processing [140, World Bank (IBRD), et al., 1998] The reported types and amount of wastes produced in processing and preservation of fruit and vegetables are shown in Figure 3.8. RHC/EIPPCB/FDM_BREF_FINAL January 2006 169
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Chapter 3<br />
Most processes involve some type of grading, trimming and size reduction. Sometimes density<br />
gra<strong>der</strong>s containing brines of different strength are used. Discharge of significant quantities of<br />
brine can adversely affect any biological WWTP. Washing of the produce after these operations<br />
creates waste water containing soluble starch, sugars and acids. The use of water fluming to<br />
convey both the product and waste material causes additional leaching of these substances.<br />
Waste water from citrus fruit processing also contains pectic substances that can interfere with<br />
the sedimentation of SS.<br />
All lines, equipment and process areas that are not in designated dry areas require wet cleaning,<br />
which generates waste water contaminated with raw material, product and cleaning chemicals.<br />
There are generally fewer requirements for aggressive chemicals in this sector than in others,<br />
unless oil or fat is used in processing.<br />
3.3.3.3 Solid output<br />
Large amounts of solid wastes are produced. These are organic materials, including fruit and<br />
vegetables discarded during selection, and those from processes such as peeling or coring.<br />
These typically have a high nutritional value and can be used as animal feed. Undesired<br />
materials discarded from the first processing steps include soil and extraneous plant material,<br />
spoiled food stocks, and some trimmings, peels, pits, seeds and pulp.<br />
When caustic agents are used for peeling fruit and soft vegetables, a highly alkaline or salty<br />
solid waste is produced. High moisture content solid wastes can be generated by wet cleaning<br />
and re-use operations in which the dissolved solids or SS are concentrated and separated from<br />
the waste water.<br />
Up to 50 % of fruit and typically 10 to 30 % of raw vegetable materials are wasted during<br />
processing. Part of the waste goes to the waste water and significant amounts of solid wastes are<br />
also generated. Some reported figures are shown in Table 3.28.<br />
Raw material<br />
processed<br />
Solid waste<br />
produced per<br />
tonne of<br />
product<br />
(kg)<br />
Maize 40<br />
Peas 40<br />
Potatoes 40<br />
Strawberries 60<br />
Apples 90<br />
All<br />
vegetables<br />
130<br />
Peaches 180<br />
Broccoli 200<br />
Carrots 200<br />
Frozen<br />
peaches*<br />
*Product<br />
200<br />
Table 3.28: Solid waste produced during fruit and vegetable processing<br />
[140, World Bank (IBRD), et al., 1998]<br />
The reported types and amount of wastes produced in processing and preservation of fruit and<br />
vegetables are shown in Figure 3.8.<br />
RHC/EIPPCB/FDM_BREF_FINAL January 2006 169