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Teil 3 Seite 8-36 - method combinations of anaerobic stages in the part-stream or mainstream and aero- bic stage under certain conditions, - method combinations of biological and physical-chemical stages for nitrogen elimina- tion. Table 8-5 shows the reference parameters of the treated wastewater. Table 8-5: Reference parameters of biologically treated wastewater from TBAs and spe- cial plants with nitrogen elimination (results from official examinations in 6 Parameter Minimum COD homogenised mg/ l BOD5 homogenised mg/ l NH4-N mg/ l NO3-N mg/ l NO2-N mg/ l anorg. N total mg/ l P total mg/ AOX mg/ l l plants in NRW, NI and BY; n = 51) Single values Average values Maximum Minimum Maximum 30 125 42 65 1 20 3,1 6 0,3 39 < 0,9 12 < 0,1 52 1) < 0,5 26 0,01 4,0 0,03 1,8 0,5 62,1 2) 0,05 33 3) 3,6 34 0,15 11,9 1) < 0,01 0,03 0,015 0,02 GF 2 2 2 2 1) 1 value of 51 (= 2%) 2) 94,5 % of all results < 50 mg/l 3) contains plant with its own blood processing unit 8.2.5.1 Solids 8.2.5.2 General Techniques (housekeeping) Measures on location and during the transport The meat meal industry is a particular case due to the fact that the loads resulting from the respective plants is due to the condition and the kinds of the raw material that is to be processed. Both these parameters, however, are beyond the control of the respective plant, because these parameters are mainly influenced by the conditions at the location where the raw material is produced. Thus, these conditions must also be considered. One needs to mention in the first place the measures which are to prevent the decay of the raw material. Thus, the raw material must not only be protected against the sun and other weather conditions already at the point of production, but it must be stored in special

Teil 3 Seite 8-37 storage rooms and containers with the necessary cooling aggregates. For the storage of the raw material, surrounding temperatures of < 5 °C are recommended; blood is cooled down to a temperature of < 10°C. Furthermore, any soiling of the raw material, for instance by dirt, waste, chemicals, ex- ternal parts (rubber, plastic parts), etc., must be prevented. In order to prevent impairment of the raw material and pollution during the transport, and to shorten the time span between production and processing of the raw material, a num- ber of organisational measures can be met in regard to the vehicles and the transport routes. General measures in the plant In the plant, sufficient processing capacities must be reserved. They are sufficient when they consider the permitted capacities of the agricultural and slaughterhouse companies in regard to the raw material and keep capacity reserves free on top of the normal rate of slaughtered animals for the disposal of animals killed by epidemics. Eventually, spare parts for parts with high strain must be available in sufficient number in order to avoid down-times of the plant as much as possible. The acceptance of new raw material or an enlargement of the catchment area must be checked in good time in regard to the capacity of the respective wastewater treatment plant. Moreover, the raw material must be processed quickly. In case of storage, it must be kept cool also in the plants. It is particularly important that the raw material mould is emp- tied completely once a day. Special measures to reduce the wastewater production Whereas the amount of the exhaust vapour condensates cannot be influenced due to the natural water contents of the raw material (provided that not injection condensation is run), the other production water and rinsing water offer some saving potential, as does the cooling water. The sterilisator effluent of the rinsing wastewater of the unclean side should be cooled indirectly. The rinsing wastewater production can also be reduced if water-saving cleaning implements are installed in the work rooms. The operation staff should be instructed about the necessity and the use of economical water consumption. For the condensation of the exhaust vapours, surface condensators are used which can be cooled with water or air. For water-cooled condensators, the cooling water should be recirculated. The operation or air-cooled condensators facilitates not only a lower cooling water consumption, it can also considerably decrease the energy demand in comparison to recirculation water cooling. Special measures to reduce the wastewater loads

Teil 3 Seite 8-36<br />

- method combinations of anaerobic stages in the part-stream or mainstream and aero-<br />

bic stage un<strong>der</strong> certain conditions,<br />

- method combinations of biological and physical-chemical stages for nitrogen elimina-<br />

tion.<br />

Table 8-5 shows the reference parameters of the treated wastewater.<br />

Table 8-5: Reference parameters of biologically treated wastewater from TBAs and spe-<br />

cial plants with nitrogen elimination (results from official examinations in 6<br />

Parameter Minimum<br />

COD homogenised mg/<br />

l<br />

BOD5 homogenised mg/<br />

l<br />

NH4-N mg/<br />

l<br />

NO3-N mg/<br />

l<br />

NO2-N mg/<br />

l<br />

anorg. N total mg/<br />

l<br />

P total<br />

mg/<br />

AOX mg/<br />

l<br />

l<br />

plants in NRW, NI and BY; n = 51)<br />

Single values Average values<br />

Maximum <br />

Minimum <br />

Maximum<br />

30 125 42 65<br />

1 20 3,1 6<br />

0,3 39 < 0,9 12<br />

< 0,1 52 1)<br />

< 0,5 26<br />

0,01 4,0 0,03 1,8<br />

0,5 62,1 2)<br />

0,05 33 3)<br />

3,6 34<br />

0,15 11,9 1)<br />

< 0,01 0,03 0,015 0,<strong>02</strong><br />

GF 2 2 2 2<br />

1) 1 value of 51 (= 2%)<br />

2) <strong>94</strong>,5 % of all results < 50 mg/l<br />

3) contains plant with its own blood processing unit<br />

8.2.5.1 Solids<br />

8.2.5.2<br />

General Techniques (housekeeping)<br />

Measures on location and during the transport<br />

The meat meal industry is a particular case due to the fact that the loads resulting from<br />

the respective plants is due to the condition and the kinds of the raw material that is to be<br />

processed. Both these parameters, however, are beyond the control of the respective<br />

plant, because these parameters are mainly influenced by the conditions at the location<br />

where the raw material is produced. Thus, these conditions must also be consi<strong>der</strong>ed.<br />

One needs to mention in the first place the measures which are to prevent the decay of<br />

the raw material. Thus, the raw material must not only be protected against the sun and<br />

other weather conditions already at the point of production, but it must be stored in special

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