298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...
298 94 307/02 Untersuchungen zum Stand der Umsetzung des ... 298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...
Teil 3 Seite 8-26 Generally, the plant consists of a preliminary unit where the exhaust air is conditioned (spray cleaning, etc.) and the bio-filter as such (bio-bed). The following table presents information on the emission data of TBAs with bio-filters: Table 8-1: Data for the classification of odour reduction measures Operation area Exhaust air volume flow Production 58.000 Odour concentration in the raw gas Odour concentration in the clean gas decrease in percent m³/h GE/m³ GE/m³ % 226 WWTP 1.430 159 Production 109.107 197 WWTP 3.939 160 Bio-bed 1 85.700 16.000 242 98,5 Bio-bed 2 75.800 21.500 236 98,9 Entire plant 16.000 60.000 35-100 99,8 8.2.3 Wastewater Treatment One differentiates between the preliminary treatment of process water and of wastewa- ter. The removal especially of the undissolved animal matter from the process water (fat and fat particles, meat residues, hair, bristles, mineral admixtures) makes for a load de- crease of the wastewater. The separated animal materials from the process water can be conveyed back into the production process. 8.2.3.1 Mechanical methods For the preliminary wastewater treatment, as a rule mechanical methods are used ini- tially. Further preliminary treatment targets are the elimination of nitrogen compounds and of hydrogen sulphide through physical-chemical methods, as well as the preliminary re- duction of the organic pollutant load through biological methods. Not least, it may be nec- essary to go for the neutralisation of the wastewater. For the wastewater pre-treatment, it is also necessary to achieve an equalisation of the amounts and concentrations. Through the installation of suitable cyclones or settlement chambers for the separation of solid particles which have been dragged along before the condensators, precious sub- stances can be recovered; moreover, an extensive reduction of the process water or the wastewater after mixing can be achieved in this way. This will also protect the cyclones, which must regularly be controlled. Emerging exhaust vapours should not exceed a tem- perature of 30 °C when they are about to be discharged into the receiving waterway. If need be, the temperature may be increased in a topped biological stage for the tempera- ture regulation during the winter-time. For the weekly equalisation and to equalise load peaks, meat meal companies usually use mixing and equalisation tanks.
Teil 3 Seite 8-27 For the wastewater from the meat meal industry, mainly sludge catchers, fat separators, sieve rakes, micro-strainers, and also settlement tanks are used. As a rule, the mechani- cal stages in the mainstream are implemented before any mixing or equalisation tank. The fat separation can prove to be considerably difficult, as the animal fat contained in the wastewater can occur in the finest of forms. This is particularly the case when the temperatures are high and when the wastewater also contains tensides. High pH-values do also impair the fat separation due to the saponification effect. Fat separators before the mixing and equalisation tanks must be dimensioned for the maximum wastewater production, that is not for the equalised production. This maximum production occurs, for instance, during the exhaust vapour relaxation. Moreover, the fol- lowing items must be considered for the dimensioning: - Temperature - Influence of rinsing and cleaning agents - Production of the different kinds of fat to be separated and their density. In many plants, the fat separator is followed by additional strainer units with sieve aper- tures of 0,5 to 2 mm for an even more extensive solids separation. 8.2.3.2 Recycling of all process waters to the raw material (Kurztechniken C.) Example plants Corporate clarification plant of the Kraftisried animal carcass disposal plant, 87647 Unterthingau Corporate clarification plant of the East Bavarian Meat Flour Association,94447 Plattling Corporate clarification plant of the Eiweiß- und Fettverwertung GmbH & Co, 49191 Belm-Icker, Germany Clarification plant of the Union for Animal Carcass Disposal (Zweckverband für Tierkör- perbeseitigung) Lenz, 01561 Lenz, Germany Rethmann TBA Genthin GmbH, 39307 Mützel, Germany Oberding animal carcass dis- posal plant, Germany 8.2.3.3 Separate thermal desinfection for the whole waste water of the "dirty areas"; exhaust air temperatur
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- Seite 335 und 336: Operational data Applicability Econ
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Teil 3 Seite 8-27<br />
For the wastewater from the meat meal industry, mainly sludge catchers, fat separators,<br />
sieve rakes, micro-strainers, and also settlement tanks are used. As a rule, the mechani-<br />
cal stages in the mainstream are implemented before any mixing or equalisation tank.<br />
The fat separation can prove to be consi<strong>der</strong>ably difficult, as the animal fat contained in<br />
the wastewater can occur in the finest of forms. This is particularly the case when the<br />
temperatures are high and when the wastewater also contains tensi<strong>des</strong>. High pH-values<br />
do also impair the fat separation due to the saponification effect.<br />
Fat separators before the mixing and equalisation tanks must be dimensioned for the<br />
maximum wastewater production, that is not for the equalised production. This maximum<br />
production occurs, for instance, during the exhaust vapour relaxation. Moreover, the fol-<br />
lowing items must be consi<strong>der</strong>ed for the dimensioning:<br />
- Temperature<br />
- Influence of rinsing and cleaning agents<br />
- Production of the different kinds of fat to be separated and their density.<br />
In many plants, the fat separator is followed by additional strainer units with sieve aper-<br />
tures of 0,5 to 2 mm for an even more extensive solids separation.<br />
8.2.3.2 Recycling of all process waters to the raw material (Kurztechniken<br />
C.)<br />
Example plants<br />
Corporate clarification plant of the Kraftisried animal carcass disposal plant,<br />
87647 Unterthingau<br />
Corporate clarification plant of the East Bavarian Meat Flour Association,<strong>94</strong>447 Plattling<br />
Corporate clarification plant of the Eiweiß- und Fettverwertung GmbH & Co, 49191<br />
Belm-Icker, Germany<br />
Clarification plant of the Union for Animal Carcass Disposal (Zweckverband für Tierkör-<br />
perbeseitigung) Lenz, 01561 Lenz, Germany<br />
Rethmann TBA Genthin GmbH, 39<strong>307</strong> Mützel, Germany Oberding animal carcass dis-<br />
posal plant, Germany<br />
8.2.3.3 Separate thermal <strong>des</strong>infection for the whole waste water of the<br />
"dirty areas"; exhaust air temperatur