298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...
298 94 307/02 Untersuchungen zum Stand der Umsetzung des ... 298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...
Applicability and characterisation of the measure Teil 3 Seite 4-15 For a slaughtering of approx. 300 pigs/h, the installed cooling capacity of the shock cool- ing tunnel is about 1000 kW, the temperature of the cooling medium (NH3-N) is -35°C. Main achieved environmental performance [to be completed] Cross-media effect [to be completed] Economics [to be completed] Driving force for implementing the technique [to be completed] Reference plants [to be completed] Literature [to be completed] 4.1.11.3 Water-spraying as cooling method Description of the technique In the mist cooling method, the entire pig surface is sprayed with water. The cooling ef- fect is achieved by evaporation of the spray water on the surface of the carcass. The fine droplets with a size of 10 to 100µ which are spread during the spraying are evaporated by the warmth of the carcasses. When these droplets evaporate, there remains a very high moisture contents on the surfaces, which prevents the meat from parching. As soon as the droplets are evaporated, the spraying is repeated until the desired cooling period has been reached. For this cyclical treatment, the pig halves are conveyed through the water spraying cabins which are installed in the cooling tunnel. For instance, during a cooling period of three hours the pig halves are conveyed through 30 to 35 cabins. In each cabin, the spraying with sterile water lasts only 1 to 3 seconds, that is the entire spraying time during a three-hour cooling period amounts to a treatment of 50 to 100 seconds. Applicability and characterisation of the measure [to be completed] Main environmental performance achieved
Weight loss after 24 hours Temperature in the core of the ham after 18 hours Teil 3 Seite 4-16 Shock cooling Mist cooling 1.3 to 1.7% 0.4 to 0.8 5.4°C 5.8°C Surface freezing On the entire surface NONE Bursting of small blood vessels Renewed parasitic condensation Air temperature in the cooling tunnel Chill temperatures during the suction Often in the bones and in the fat High condensation due to the temperature difference between shock tunnel and storage room NONE NO CONDENSATION -25 to –8°C +5 to –1°C -25 to –35°C - 4 to – 6°C Necessary energy 1.5 to 2 kWh/pig 0.6 to 0.8kWh/pig Costs of the cooling plant Maintenance and wearing off of the plant 50% more expensive than mist cooling high Very low Wall insulation Thickness 160mm Thickness 80mm Care and maintenance Thawing to be done each weekend, frequently thermal shocks on the soil, Repairs necessary every five years Care and cleaning simplified by the positive temperatures. No frost, no wind, no soil problems Figure 4-4: Consumption data of mist cooling (Producers’ information Cross-media effect [to be completed] Economics [to be completed] Driving force for implementing the technique [to be completed] Reference plants [to be completed] Literature [to be completed]
- Seite 191 und 192: Index of Tables Teil 3 Seite X Tabl
- Seite 193 und 194: Teil 3 Seite XII Best Available Tec
- Seite 195 und 196: Teil 3 Seite 1-2 Animal Food Slaugh
- Seite 197 und 198: Teil 3 Seite 1-4 The following diag
- Seite 199 und 200: Teil 3 Seite 1-6 Table 1-2: Geograp
- Seite 201 und 202: Schleswig-Holstein Niedersachsen No
- Seite 203 und 204: Teil 3 Seite 1-10 ceutical or techn
- Seite 205 und 206: Teil 3 Seite 1-12 Table 1-8: Compan
- Seite 207 und 208: Teil 3 Seite 1-14 The amount of ste
- Seite 209 und 210: Teil 3 Seite 2-1 2 PROCESSES AND TE
- Seite 211 und 212: 2.1.1.1 Lairage Teil 3 Seite 2-3 As
- Seite 213 und 214: Teil 3 Seite 2-5 the rumen is spin-
- Seite 215 und 216: 2.1.2.1 Delivery of birds 2.1.2.2 S
- Seite 217 und 218: Teil 3 Seite 2-9 Figure 2-3: Presen
- Seite 219 und 220: - Rinsing of the carcasses and carc
- Seite 221 und 222: Teil 3 Seite 3-4 the currently usua
- Seite 223 und 224: Zerlegung 2% Schlachtung 30% Schlac
- Seite 225 und 226: 3.1.3.4 Plucking 3.1.3.5 Eviscerati
- Seite 227 und 228: Liquid phase from the dewatering (y
- Seite 229 und 230: Teil 3 Seite 4-2 - Re- use of salt
- Seite 231 und 232: [to be completed] Main achieved env
- Seite 233 und 234: Teil 3 Seite 4-6 - Efficient use an
- Seite 235 und 236: Teil 3 Seite 4-8 heat exchangers, p
- Seite 237 und 238: Teil 3 Seite 4-10 The situation wit
- Seite 239 und 240: Teil 3 Seite 4-12 rect evaporation
- Seite 241: Teil 3 Seite 4-14 Additional heat e
- Seite 245 und 246: 4.2.5 Evisceration Reference to act
- Seite 247 und 248: Achieved environmental benefits Cro
- Seite 249 und 250: 4.5.1 Mechanical treatment 4.5.1.1
- Seite 251 und 252: Teil 3 Seite 4-24 Both in terms of
- Seite 253 und 254: Teil 3 Seite 4-26 4.5.2.1 Ammoniaca
- Seite 255 und 256: Teil 3 Seite 4-28 Brögbern animal
- Seite 257 und 258: Teil 3 Seite 4-30 The decision depe
- Seite 259 und 260: Teil 3 Seite 4-32 closed area can b
- Seite 261 und 262: Teil 3 Seite 4-34 coincides with th
- Seite 263 und 264: Teil 3 Seite 4-36 At a slaughterhou
- Seite 265 und 266: Age of sludge (tTS) Is this of spec
- Seite 267 und 268: Example plants Teil 3 Seite 4-40 Co
- Seite 269 und 270: BSB5 - load Bd (BSB ) NH4 -N - load
- Seite 271 und 272: Fe Fl Fe Fl P D MB Teil 3 Seite 4-4
- Seite 273 und 274: Teil 3 Seite 4-46 Parameters Unit M
- Seite 275 und 276: Teil 3 Seite 4-48 To optimise the m
- Seite 277 und 278: Driving force for implementation Ex
- Seite 279 und 280: Teil 3 Seite 4-52 Table 4-15 Dimens
- Seite 281 und 282: Teil 3 Seite 4-54 liquid fertiliser
- Seite 283 und 284: - No cross media effects Teil 3 Sei
- Seite 285 und 286: Teil 3 Seite 4-58 3. Filtermaterial
- Seite 287 und 288: Decomposition level Measure- Teil 3
- Seite 289 und 290: Teil 3 Seite 6-2 FAT/ HEAT TRANSFER
- Seite 291 und 292: Teil 3 Seite 6-4 Clarification plan
Applicability and characterisation of the measure<br />
Teil 3 Seite 4-15<br />
For a slaughtering of approx. 300 pigs/h, the installed cooling capacity of the shock cool-<br />
ing tunnel is about 1000 kW, the temperature of the cooling medium (NH3-N) is -35°C.<br />
Main achieved environmental performance<br />
[to be completed]<br />
Cross-media effect<br />
[to be completed]<br />
Economics<br />
[to be completed]<br />
Driving force for implementing the technique<br />
[to be completed]<br />
Reference plants<br />
[to be completed]<br />
Literature<br />
[to be completed]<br />
4.1.11.3 Water-spraying as cooling method<br />
Description of the technique<br />
In the mist cooling method, the entire pig surface is sprayed with water. The cooling ef-<br />
fect is achieved by evaporation of the spray water on the surface of the carcass. The fine<br />
droplets with a size of 10 to 100µ which are spread during the spraying are evaporated by<br />
the warmth of the carcasses. When these droplets evaporate, there remains a very high<br />
moisture contents on the surfaces, which prevents the meat from parching. As soon as<br />
the droplets are evaporated, the spraying is repeated until the <strong>des</strong>ired cooling period has<br />
been reached. For this cyclical treatment, the pig halves are conveyed through the water<br />
spraying cabins which are installed in the cooling tunnel. For instance, during a cooling<br />
period of three hours the pig halves are conveyed through 30 to 35 cabins. In each cabin,<br />
the spraying with sterile water lasts only 1 to 3 seconds, that is the entire spraying time<br />
during a three-hour cooling period amounts to a treatment of 50 to 100 seconds.<br />
Applicability and characterisation of the measure<br />
[to be completed]<br />
Main environmental performance achieved