298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...

298 94 307/02 Untersuchungen zum Stand der Umsetzung des ... 298 94 307/02 Untersuchungen zum Stand der Umsetzung des ...

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Applicability and characterisation of the measure Teil 3 Seite 4-15 For a slaughtering of approx. 300 pigs/h, the installed cooling capacity of the shock cool- ing tunnel is about 1000 kW, the temperature of the cooling medium (NH3-N) is -35°C. Main achieved environmental performance [to be completed] Cross-media effect [to be completed] Economics [to be completed] Driving force for implementing the technique [to be completed] Reference plants [to be completed] Literature [to be completed] 4.1.11.3 Water-spraying as cooling method Description of the technique In the mist cooling method, the entire pig surface is sprayed with water. The cooling ef- fect is achieved by evaporation of the spray water on the surface of the carcass. The fine droplets with a size of 10 to 100µ which are spread during the spraying are evaporated by the warmth of the carcasses. When these droplets evaporate, there remains a very high moisture contents on the surfaces, which prevents the meat from parching. As soon as the droplets are evaporated, the spraying is repeated until the desired cooling period has been reached. For this cyclical treatment, the pig halves are conveyed through the water spraying cabins which are installed in the cooling tunnel. For instance, during a cooling period of three hours the pig halves are conveyed through 30 to 35 cabins. In each cabin, the spraying with sterile water lasts only 1 to 3 seconds, that is the entire spraying time during a three-hour cooling period amounts to a treatment of 50 to 100 seconds. Applicability and characterisation of the measure [to be completed] Main environmental performance achieved

Weight loss after 24 hours Temperature in the core of the ham after 18 hours Teil 3 Seite 4-16 Shock cooling Mist cooling 1.3 to 1.7% 0.4 to 0.8 5.4°C 5.8°C Surface freezing On the entire surface NONE Bursting of small blood vessels Renewed parasitic condensation Air temperature in the cooling tunnel Chill temperatures during the suction Often in the bones and in the fat High condensation due to the temperature difference between shock tunnel and storage room NONE NO CONDENSATION -25 to –8°C +5 to –1°C -25 to –35°C - 4 to – 6°C Necessary energy 1.5 to 2 kWh/pig 0.6 to 0.8kWh/pig Costs of the cooling plant Maintenance and wearing off of the plant 50% more expensive than mist cooling high Very low Wall insulation Thickness 160mm Thickness 80mm Care and maintenance Thawing to be done each weekend, frequently thermal shocks on the soil, Repairs necessary every five years Care and cleaning simplified by the positive temperatures. No frost, no wind, no soil problems Figure 4-4: Consumption data of mist cooling (Producers’ information Cross-media effect [to be completed] Economics [to be completed] Driving force for implementing the technique [to be completed] Reference plants [to be completed] Literature [to be completed]

Applicability and characterisation of the measure<br />

Teil 3 Seite 4-15<br />

For a slaughtering of approx. 300 pigs/h, the installed cooling capacity of the shock cool-<br />

ing tunnel is about 1000 kW, the temperature of the cooling medium (NH3-N) is -35°C.<br />

Main achieved environmental performance<br />

[to be completed]<br />

Cross-media effect<br />

[to be completed]<br />

Economics<br />

[to be completed]<br />

Driving force for implementing the technique<br />

[to be completed]<br />

Reference plants<br />

[to be completed]<br />

Literature<br />

[to be completed]<br />

4.1.11.3 Water-spraying as cooling method<br />

Description of the technique<br />

In the mist cooling method, the entire pig surface is sprayed with water. The cooling ef-<br />

fect is achieved by evaporation of the spray water on the surface of the carcass. The fine<br />

droplets with a size of 10 to 100µ which are spread during the spraying are evaporated by<br />

the warmth of the carcasses. When these droplets evaporate, there remains a very high<br />

moisture contents on the surfaces, which prevents the meat from parching. As soon as<br />

the droplets are evaporated, the spraying is repeated until the <strong>des</strong>ired cooling period has<br />

been reached. For this cyclical treatment, the pig halves are conveyed through the water<br />

spraying cabins which are installed in the cooling tunnel. For instance, during a cooling<br />

period of three hours the pig halves are conveyed through 30 to 35 cabins. In each cabin,<br />

the spraying with sterile water lasts only 1 to 3 seconds, that is the entire spraying time<br />

during a three-hour cooling period amounts to a treatment of 50 to 100 seconds.<br />

Applicability and characterisation of the measure<br />

[to be completed]<br />

Main environmental performance achieved

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