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COMPANY NEWS Alcan to partner mine-to-metal project in Saudi Arabia Alcan has signed a heads of agreement with Saudi Arabian mining company Ma’aden to develop a US$ 7 billion integrated aluminium mine-to-metal project, including bauxite mining, a 1.6 million tpy alumina refinery, a 1.400 MW power plant and a 720,000 tpy aluminium smelter. Alcan would take a 49% stake in the project and would provide technology and operating management support, with Ma’aden holding the balance of 51%. The smelter, initially based on two AP36 potlines, will be designed to accommodate a potential expansion of four additional lines that could increase annual production to 1.2 mil- two Croatian firms; and a consortium of German aluminium producer Trimet and the UK’s International Mineral Resources. The Bosnian Tender Commission will select the top bids for the second round before due diligence starts in early May. After due Indonesia stops China-bound bauxite shipments The Indonesian navy has stopped two vessels carrying around 135,000 tonnes of bauxite from Bintan Island to China. The two vessels which each have a capacity of 68,000 tonnes, were stopped at the Indonesian border and told to return on allegations that the ships were overloaded. The cargo belongs to two private miners operating in Bintan. Concerns have increased that Indonesia could ban exports of raw materials such as bauxite. Such a ban would prove detrimental to China’s alumina refineries, which have been expanding in capacity, and are highly dependent on Indonesia for the raw material. China’s bauxite imports increased 4.5 times to 9.68 million tonnes in 2006, with Indonesia accounting for 8.81 million tonnes or 91% of the imports. lion tpy. A 90 million tonne bauxite reserve in Az Zabirah in northern Saudi Arabia represents a potential 30 years of mining. The alumina plant, aluminium smelter and power generation facilities would be located at Ras Az Zawr. First metal would be expected in the first quarter of 2011, and first alumina one year later. Next step will include completing the joint venture agreement and pursuing project financing arrangements for capital costs. Ma’aden was established as a Saudi Arabian joint stock company in 1997 and is 100% owned by the Saudi Government. diligence, the selected parties will enter into a round of binding bids at the end of June. The tender conditions require the buyer to pay cash for the stake, maintain the smelter’s 121,000 tpy of metal and 256,000 tpy of anode production. � Bauxite and alumina activities Man Industries might delay 1m tpy refinery India’s Man Industries may have to delay its planned 1 million tpy alumina refinery in the western Indian state of Gujarat because it does not have enough reserves of bauxite. While the company is hopeful of finding additional reserves of bauxite, it is too early to give an indication of how long this will take. Man Industries announced late last year that it would begin the construction of the US$ 1 billion refinery after it had been allotted more than 100 million tonnes of bauxite by the Gujarat state. Chalco seeks approval to develop Guinea bauxite mines Chinese national favourite Chalco applied with the all-powerful state planning entity – the National Development and Reform Commission (NDRC) – for approval to develop bauxite mines in and around the Mamou Region of the West African country of Guinea. Chalco plans to invest 71.2 million yuan (US$9.22m) in the Guinean bauxite project. Chalco got permission in 2005 to carry out geological surveys of Guinean bauxite reserves in the prefecture of Mamou, Kindia, Dalaba and Pita, a total area of 11,000 square kilometre. Chalco started an exploration programme in 2006. Alcan to sell interest in Utkal refinery joint venture Alcan intends to sell its 45% interest in India’s Utkal Alumina International Ltd (Utkal). The joint venture was established in 1992 and involves the development of a new bauxite mine and alumina refinery in the Indian state of Orissa. Alcan expects the sale process to be complete in the second quarter of 2007. The Utkal Project is currently in an engineering phase and will continue to benefit from an Alcan technology supply agreement. Hindalco, part of the Aditya Birla Group, holds the remaining 55% interest in Utkal. Ashapura may dump Chinese partner for refinery project Ashapura Minechem, one of India’s largest industrial mineral exporters, may dump its Chinese partner Sichuan Aostar Aluminium Corporation to team up with the Indian Adani Group for its alumina refinery project in Western Indian state Gujarat. The Adani group and Ashapura are close to finalize a joint venture for the construction of the planned 1 million tpy alumina refinery. Ashapura is leaning towards Adani because of its financial strength and its good relations with the Gujarat government. The Adani Group is a US$ 3.5 billion conglomerate and is one of the most influential business houses in the state of Gujarat. 84 ALUMINIUM · 6/2007

BHP Billiton seals stake in Guinea alumina refinery BHP Billiton acquired a 33.3% interest in Global Alumina’s Sangaredi refinery project in Guinea, West Africa, for a consideration of US$ 140 million. The project comprises the design, construction and operation of a 3 million tpy alumina refinery, 9 million tpy bauxite mine and associated infrastructure. As part of the agreement, BHP Billiton will appoint the CEO and CFO of the joint venture company (JVC) and will enter into a services agreement with the JVC for the development, construction and operation of the project. Global Alumina will now hold a 33.3% equity interest in the Sangaredi refinery project, Dubai Aluminium Company Ltd a 25% interest and Gulf in- Ashapura to increase bauxite exports to China India’s Ashapura Minechem will increase exports of metallurgical grade bauxite to China to 5 million tonnes in the next year ending March 2008. Strong demand enabled the company to lift exports of bauxite to China to 3.6 million tonnes in the year ending March 2007 from around 1.3 million Defunct Alabama secondary smelter eyes US$ 8 million bond A defunct secondary aluminium smelter in Scottsboro, Alabama, may get a new lease on life. A county agent in Alabama plans to issue up to US$ 8 million in industrial development bonds to finance the reopening of the plant that once operated as Ares Corp. Ares provided sows for three years for a nearby tube mill called Scottsboro Aluminum LLC, but that company’s closure put Ares out of business. The new project involves investors affiliated with Commercial Alloys Corp, Twinsburg, Ohio, using inherited equipment from the ALUMINIUM · 6/2007 vestment company Mubadala Development Company 8.3%. tonnes three years ago. Bauxite price shave risen in the meantime from US$ 15 per tonne three years ago to US$ 25 per tonne this year. China has emerged as a major buyer of bauxite in the past few years due to a number of large alumina refineries that have been built and because Chinese bauxite is of poor quality for alumina production. � Secondary aluminium smelting and recycling activities shuttered plant that includes a reverberatory furnace capable of holding 90 tonnes of metal. Allied Metal Co. of Chicago, bought the defunct facility’s assets in late 2002, but the company’s plans to reopen it were later shelved. Allied Metal no longer owns the facility. The plant will employ 70 workers. The bond issue would be sponsored by the Jackson County Economic Development Authority. The goal is to operate a secondary aluminium processing and tolling facility that would shred and melt scrap. The bond issue documentation shows the operating entity will be Aluminum One of COMPANY NEWS Alabama Inc, with the company owning the site based in Ohio. Aluminum One operates a remelt and toll facility in Minerva, Ohio. Avon Metals receives Queen’s Award UK secondary aluminium group Avon Metals has received a Queen’s Award for Enterprise in the international trade category. The company recycles metals at its facility in Gloucester and was established in 2001. Over the past three years the company’s export earnings have doubled. Over £ 500,000 have been invested in the company’s plant to enhance productivity and protect the environment. Avon’s markets are predominantly within the European Union, but also the Middle and Far East, the Americas and Australia. Alcan completes divestment of Affimet Alcan has completed the divestment of its troubled French primary and secondary casting alloy plant Affimet to RecovCo, as the new owners prepare to switch on a new furnace. The plant will now be called RecovCo Affimet. The first metal from the new rotary tilting furnace, installed by RecovCo, has been poured at the beginning of May, and the new owners will begin a slow ramp-up over three months to bring the plant capacity to 50,000 to 55,000 tpy. Primary production will account for 17,000 to 19,000 tpy, while secondary smelting will make up around 30,000 tpy. RecovCo has managed to retain existing customers and suppliers after a good handover from Alcan. The new rotary tilting furnace replaces the fixed axis furnaces. RecovCo plans to reduce costs and increase efficiency through new technology. The workforce has been cut to about 80 from 212 before the takeover. Alcan incurred a pre-tax, non-recurring charge of around US$ 40 million, principally cash, covering environmental provisions, dismantling costs and severance in the second quarter of 2006 related to the divestment. � 85 �

COMPANY NEWS<br />

Alcan to partner mine-to-metal<br />

project in Saudi Arabia<br />

Alcan has signed a heads of agreement<br />

with Saudi Arabian mining company<br />

Ma’a<strong>de</strong>n to <strong>de</strong>velop a US$ 7 billion integrated<br />

aluminium mine-to-metal project,<br />

including bauxite mining, a 1.6 million tpy<br />

alumina refinery, a 1.400 MW power plant<br />

and a 720,000 tpy aluminium smelter. Alcan<br />

would take a 49% stake in the project<br />

and would provi<strong>de</strong> technology and operating<br />

management support, with Ma’a<strong>de</strong>n<br />

holding the balance of 51%. The smelter,<br />

initially based on two AP36 potlines, will<br />

be <strong>de</strong>signed to accommodate a potential<br />

expansion of four additional lines that<br />

could increase annual production to 1.2 mil-<br />

two Croatian firms; and a consortium<br />

of German aluminium producer Trimet<br />

and the UK’s International Mineral<br />

Resources. The Bosnian Ten<strong>de</strong>r<br />

Commission will select the top bids<br />

for the second round before due diligence<br />

starts in early May. After due<br />

Indonesia stops China-bound<br />

bauxite shipments<br />

The Indonesian navy has stopped<br />

two vessels carrying around 135,000<br />

tonnes of bauxite from Bintan Island<br />

to China. The two vessels which each<br />

have a capacity of 68,000 tonnes, were<br />

stopped at the Indonesian bor<strong>de</strong>r and<br />

told to return on allegations that the<br />

ships were overloa<strong>de</strong>d. The cargo belongs<br />

to two private miners operating<br />

in Bintan. Concerns have increased<br />

that Indonesia could ban exports of<br />

raw materials such as bauxite. Such a<br />

ban would prove <strong>de</strong>trimental to China’s<br />

alumina refineries, which have<br />

been expanding in capacity, and are<br />

highly <strong>de</strong>pen<strong>de</strong>nt on Indonesia for the<br />

raw material. China’s bauxite imports<br />

increased 4.5 times to 9.68 million<br />

tonnes in 2006, with Indonesia accounting<br />

for 8.81 million tonnes or<br />

91% of the imports.<br />

lion tpy. A 90 million tonne bauxite reserve<br />

in Az Zabirah in northern Saudi Arabia<br />

represents a potential 30 years of mining.<br />

The alumina plant, aluminium smelter<br />

and power generation facilities would be<br />

located at Ras Az Zawr. First metal would<br />

be expected in the first quarter of 2011,<br />

and first alumina one year later. Next step<br />

will inclu<strong>de</strong> completing the joint venture<br />

agreement and pursuing project financing<br />

arrangements for capital costs. Ma’a<strong>de</strong>n<br />

was established as a Saudi Arabian joint<br />

stock company in 1997 and is 100% owned<br />

by the Saudi Government.<br />

diligence, the selected parties will<br />

enter into a round of binding bids at<br />

the end of June. The ten<strong>de</strong>r conditions<br />

require the buyer to pay cash for the<br />

stake, maintain the smelter’s 121,000<br />

tpy of metal and 256,000 tpy of ano<strong>de</strong><br />

production. �<br />

Bauxite and alumina activities<br />

Man Industries might <strong>de</strong>lay<br />

1m tpy refinery<br />

India’s Man Industries may have to<br />

<strong>de</strong>lay its planned 1 million tpy alumina<br />

refinery in the western Indian<br />

state of Gujarat because it does not<br />

have enough reserves of bauxite.<br />

While the company is hopeful of finding<br />

additional reserves of bauxite, it is<br />

too early to give an indication of how<br />

long this will take. Man Industries announced<br />

late last year that it would<br />

begin the construction of the US$ 1<br />

billion refinery after it had been allotted<br />

more than 100 million tonnes<br />

of bauxite by the Gujarat state.<br />

Chalco seeks approval to<br />

<strong>de</strong>velop Guinea bauxite mines<br />

Chinese national favourite Chalco<br />

applied with the all-powerful state<br />

planning entity – the National Development<br />

and Reform Commission<br />

(NDRC) – for approval to <strong>de</strong>velop<br />

bauxite mines in and around the<br />

Mamou Region of the West African<br />

country of Guinea. Chalco plans to invest<br />

71.2 million yuan (US$9.22m) in<br />

the Guinean bauxite project. Chalco<br />

got permission in 2005 to carry out<br />

geological surveys of Guinean bauxite<br />

reserves in the prefecture of Mamou,<br />

Kindia, Dalaba and Pita, a total area<br />

of 11,000 square kilometre. Chalco<br />

started an exploration programme in<br />

2006.<br />

Alcan to sell interest in Utkal<br />

refinery joint venture<br />

Alcan intends to sell its 45% interest<br />

in India’s Utkal <strong>Alu</strong>mina International<br />

Ltd (Utkal). The joint venture was<br />

established in 1992 and involves the<br />

<strong>de</strong>velopment of a new bauxite mine<br />

and alumina refinery in the Indian<br />

state of Orissa. Alcan expects the sale<br />

process to be complete in the second<br />

quarter of 2007. The Utkal Project is<br />

currently in an engineering phase and<br />

will continue to benefit from an Alcan<br />

technology supply agreement. Hindalco,<br />

part of the Aditya Birla Group,<br />

holds the remaining 55% interest in<br />

Utkal.<br />

Ashapura may dump Chinese<br />

partner for refinery project<br />

Ashapura Minechem, one of India’s<br />

largest industrial mineral exporters,<br />

may dump its Chinese partner Sichuan<br />

Aostar <strong>Alu</strong>minium Corporation<br />

to team up with the Indian Adani<br />

Group for its alumina refinery project<br />

in Western Indian state Gujarat. The<br />

Adani group and Ashapura are close<br />

to finalize a joint venture for the construction<br />

of the planned 1 million tpy<br />

alumina refinery. Ashapura is leaning<br />

towards Adani because of its financial<br />

strength and its good relations with<br />

the Gujarat government. The Adani<br />

Group is a US$ 3.5 billion conglomerate<br />

and is one of the most influential<br />

business houses in the state of<br />

Gujarat.<br />

84 ALUMINIUM · 6/2007

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