HUATONG Pneumatik Katalog Teil4: Pneumatische Pressen & Schleifmaschinen DEUTSCH
Pneumatik, Hydraulik und Vakuum-Komponenten direkt vom Hersteller in Top Qualität zu einem unschlagbaren Preis. Pneumatik Magnetventile Zylinder Pneumatische Presse Schleifmaschine Wartungseinheit / Druckluftaufbereitung Pneumatikventil Umkehrventil Absperrventil / Kugelhahnventil Doppelsicherheitsventil Positives Sperrventil Anti-Verriegelungsventil Schieberventil Direkt angesteuertes Ventil Pilotventil Membranventil 2/2-Wegeventil 3/2-Wegeventil 5/2-Wegeventil Hochfrequenzventil Rueckschlagventil Drosselventil Einweg-Drosselventil Schnellentlueftungsventil Handbetaetigtes Schieberventil / Absperrhahn Fussventil Kugelventil /Wechselventil / Zweiwegschieber Manuell betaetigtes Ventil Mechanisches betaetigtes Ventil Druckrelais Pneumatische Antriebe Standardzylinder Doppelt wirkender Zylinder Serienzylinder, Normzylinder Zylinder mit eingebauten Ventilen Kompaktzylinder, Kleinzylinder Kompaktzylinder in Aluminiumlegierung Edelstahlkompaktzylinder Hochgeschwindigkeitszylinder / Spannzylinder / Pneumatischer Greifer Zylinder mit Endlagendaempfung Zylinder mit einstellbarer Endlagendaempfung Zylinder fuer die Hüttenindustrie Feuhrungszylinder Kolbenstangenloser Zylinder Tischfuehrungszylinder Tandem- und Hochkraftzylinder / Mehrstufiger Zylinder Schwenkantrieb / Rotationszylinder Aluminiumzylinder Schlagzylinder Spezialzylinder fuer Galvanik Grosszylinder, XXL-Zylinder, Sonderzylinder Zylinderanfertigung / Spezialzylinder Pneumatische Presse / Pneumatischer Puncher Pneumatische Tischpresse Waelzlagerziehmaschine Aussen-Rundschleifmaschine Universal-Rundschleifmaschine CNC-Rundschleifmaschine Druckerwalzen-Rundschleifmaschine Entwaesserungsfilter fuer Pneumatik Druckminderventil Oelnebler / Oeler Filter- und Druckregeleinheit Druckluftaufbereitungseinheit / Wartungseinheit / Wartungsgeraete-Kombination Zweiteilige Druckluftaufbereitung Druckaufbauventil Pneumatikverbinder / Fittings / Pneumatische Verbindungstechnik Pneumatische Rohrverbinder / Pneumatische Rohrverschrauber Fittings Kupplungsdose, Kupplungsstecker Schnellverbinder Schlossmutterverbinder Kombinationsverbinder Edelstahlverbinder Kupferverbinder Aussenanschluss Pneumatikschlauch Spiralschlauch Magnetschalter Schalldaempfer
Pneumatik, Hydraulik und Vakuum-Komponenten direkt vom Hersteller in Top Qualität zu einem unschlagbaren Preis.
Pneumatik
Magnetventile
Zylinder
Pneumatische Presse
Schleifmaschine
Wartungseinheit / Druckluftaufbereitung
Pneumatikventil
Umkehrventil
Absperrventil / Kugelhahnventil
Doppelsicherheitsventil
Positives Sperrventil
Anti-Verriegelungsventil
Schieberventil
Direkt angesteuertes Ventil
Pilotventil
Membranventil
2/2-Wegeventil
3/2-Wegeventil
5/2-Wegeventil
Hochfrequenzventil
Rueckschlagventil
Drosselventil
Einweg-Drosselventil
Schnellentlueftungsventil
Handbetaetigtes Schieberventil / Absperrhahn
Fussventil
Kugelventil /Wechselventil / Zweiwegschieber
Manuell betaetigtes Ventil
Mechanisches betaetigtes Ventil
Druckrelais
Pneumatische Antriebe
Standardzylinder
Doppelt wirkender Zylinder
Serienzylinder, Normzylinder
Zylinder mit eingebauten Ventilen
Kompaktzylinder, Kleinzylinder
Kompaktzylinder in Aluminiumlegierung
Edelstahlkompaktzylinder
Hochgeschwindigkeitszylinder /
Spannzylinder / Pneumatischer Greifer
Zylinder mit Endlagendaempfung
Zylinder mit einstellbarer Endlagendaempfung
Zylinder fuer die Hüttenindustrie
Feuhrungszylinder
Kolbenstangenloser Zylinder
Tischfuehrungszylinder
Tandem- und Hochkraftzylinder / Mehrstufiger Zylinder
Schwenkantrieb / Rotationszylinder
Aluminiumzylinder
Schlagzylinder
Spezialzylinder fuer Galvanik
Grosszylinder, XXL-Zylinder, Sonderzylinder
Zylinderanfertigung / Spezialzylinder
Pneumatische Presse / Pneumatischer Puncher
Pneumatische Tischpresse
Waelzlagerziehmaschine
Aussen-Rundschleifmaschine
Universal-Rundschleifmaschine
CNC-Rundschleifmaschine
Druckerwalzen-Rundschleifmaschine
Entwaesserungsfilter fuer Pneumatik
Druckminderventil
Oelnebler / Oeler
Filter- und Druckregeleinheit
Druckluftaufbereitungseinheit / Wartungseinheit / Wartungsgeraete-Kombination
Zweiteilige Druckluftaufbereitung
Druckaufbauventil
Pneumatikverbinder / Fittings / Pneumatische Verbindungstechnik
Pneumatische Rohrverbinder / Pneumatische Rohrverschrauber
Fittings
Kupplungsdose, Kupplungsstecker
Schnellverbinder
Schlossmutterverbinder
Kombinationsverbinder
Edelstahlverbinder
Kupferverbinder
Aussenanschluss
Pneumatikschlauch
Spiralschlauch
Magnetschalter
Schalldaempfer
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C a t a l o g u e<br />
Part four<br />
2010 version<br />
Pneumatic Press<br />
WU XI <strong>HUATONG</strong> PNEUMATIC MANUFACTURE CO., LTD.
WU XI <strong>HUATONG</strong> PNEUMATIC MANUFACTURE CO,. LTD.
Wuxi Huatong Pneumatic Manufacture Co.,Ltd. Established in May,<br />
1956, is a key mainstay enterprise manufacturing air press and grinding<br />
machine. The air press which pressure from 10KN to 1000KN get the<br />
technology paten from state intellectual property rights office.With good<br />
performance, our product J23-3.15T, J23-6.3T mechanical press are sold<br />
to Southeast Asia, and win the high repulation. According to customer's<br />
request, we manufacture grinding machine, type MW1412, MW1312,<br />
M1420, M1320, which are wildly used in machine industry, rubber stick<br />
grinding, They feature high-precision, excellent applicability, a wide range<br />
of application, won the floors in favor of consumers.<br />
With the full line of pneuamtic products, we are specilized in pneumatic cntrol<br />
components, actuator components, FRL, pneumatic accessory and pneumatic<br />
/ hydraulic system .<br />
2006, company moved to Huishan Economical Development District, The new<br />
factory occupying more than 40,000 square meters including construction<br />
covering about 20,000 square meters meanwhile both our company's<br />
hardware and software have significant improvement.<br />
1
Features of Air press<br />
We can produce full serice air press from 10KN to 1000KN. Normally , air press compose by body, air / air hydraulic cylinder, electrical terminal and pneumatic<br />
control system. The output force, press speed, prower stroke are adjustable. plunger tip working smoothly, According to the process request, the break of the<br />
stroke is also adjustable. It features small shake and the low noise. The advanced tech that save prower and space are apply to the press which output more than<br />
500KN. According to customer's request, we can build up the assemble line with safety protect device. It is highly adaptable for bearing accemble, bending, motor<br />
manufacture.<br />
Easy adjust to get<br />
the good RAM stroke<br />
Regulate air flow to control<br />
the speed of RAM<br />
FRL make the air dry, clean, well<br />
lubricated.<br />
Automatic fault alarm<br />
Variety safe device<br />
RAM holding time can be set as required<br />
Tip and Warning<br />
1. Make sure the press stand on the level .<br />
2. Connect the air with clean pipe , regulate the air pressure ≤0.5Mpa.<br />
3. connect the power ((AC:220V. 50HZ) and protective earth.<br />
4. lubricate the the press according to the instruction .<br />
5. Don't use the unstable pressure air , or long convey/ small dia pipe.<br />
6. Release water out from filter timely .<br />
7. Don't put your hands into plunger area when it working.<br />
2
Structure of Air / Hydraulic cylinder<br />
Rear cover<br />
Power stroke control valve<br />
Intensified piston rod<br />
Oil tank<br />
High pressure oil area<br />
High pressure measuring connector (optional)<br />
Working piston rod<br />
Front cover<br />
Control Valve<br />
3
Air / Hydraulic cylinder Sequence of Operations<br />
STEP I:<br />
P2, P3 air in, cylinder at it's initial position<br />
P4<br />
P1<br />
P3<br />
P2<br />
STEP II:<br />
P1 air in, P2 exhaust, working piston rod extends with low force of compressed air, and approach the product.<br />
P1<br />
P4<br />
P3<br />
P2<br />
STEP III:<br />
Keep step 2 , then P4 air in, P3 exhaust, Plunger of intensifier piston rod enter into oil tank, and compresses the oil<br />
to high pressure, then plunger of working piston rod finish press the product.<br />
P1<br />
P4<br />
P3<br />
P2<br />
STEP IV:<br />
P3,P2 air in, P4,P1exhaust, intensifier position rod and working piston return to ther initial position.<br />
P1<br />
P4<br />
P3<br />
P2<br />
Compressed air Normal oil High pressure oil<br />
4
Energy Consumption of Air/Hydraulic cylinder<br />
Energy Consumption per stroke under same<br />
output force, (air pressure 0.5MPa):<br />
Bore 250mm pneumatic cylinder output force<br />
48KN, air consumption 9.8L. Bore 100mm<br />
pneumatic / hydraulic cylinder output force<br />
48KN, air consumption 2.7L. So pneumatic/<br />
hydraulic cylinder's air consumption is less than<br />
pneumatic cylinder's.<br />
Air/Hydraulic Cylinder's air Consumption<br />
Air Cylinder's air Consumption<br />
Approach stroke<br />
Power stroke<br />
Retract stroke<br />
Forward stroke<br />
Retract stroke<br />
Applications<br />
Riveting<br />
Marking, Stamping<br />
Assembling<br />
1234ABC<br />
Squeezing, Straightening<br />
Edging, Bending Joining , coining<br />
Punching Piercing Press-fitting<br />
5
QY-0.8T / 2T / 3T Air press<br />
Features<br />
With die casting steel body QT(0.8T/ 2T/ 3T)<br />
QY-0.8T with double acting air cylinder<br />
QY-2T/3T with air/hydraulic cylinder<br />
Stable, compact, clean design<br />
Free from noise & vibration<br />
High precision with soft touch<br />
Variety safe device<br />
Application for bearing industry, electric industry and auto motor industry.<br />
QY-0.8 apply to bearing (out dia≤Ø30mm) shielding<br />
QY-2 apply to bearing ( out dia between Ø20 ~ Ø62 mm) shielding<br />
QY-3 apply to bearing ( out dia between Ø20 ~ Ø80 mm) shielding<br />
Specification<br />
Item<br />
Unit<br />
QY-0.8 QY-2 QY-3<br />
Normally pressure KN 8 20 30<br />
Stroke of plunger mm 60 60 60<br />
Max working heigh mm 180 250 250<br />
distance between plunger and body mm 115 180 180<br />
ole size (Dia X depth) mm Ø19×35 Ø19×35 Ø19×35<br />
working table size mm 280×190 450×360 450×360<br />
Cylinder bore mm Ø125 Ø140 Ø160<br />
Cylinder stroke adjust range mm 25 0~15 0~15<br />
Cylinder working pressure MPa ≤0.5 ≤0.5 ≤0.5<br />
Voltage V AC220 AC220 AC220<br />
Size of the machne(L X W X H) mm 515×410×605 520×645×850 520×645×850<br />
Net weight KG 82 240 248<br />
Theaory out put force<br />
KN<br />
F=π/4×25.4P F=π/4×59.2P F=π/4×83.9P<br />
P: working pressure of the cylinder (MPa)<br />
6
QY-2W Air press<br />
Features<br />
QY-2W series air press features:<br />
Machine body can be made according to customer's request.<br />
Adjustable stroke, compact clean design, lower energy consumption, Variety<br />
safe device, application for riveting, Press-fitting, Punching.<br />
QY-2W apply to bearing ( out dia between Ø20~Ø62 mm) shielding<br />
Specification<br />
Item<br />
Unit<br />
QY-2W<br />
Normally pressure KN 20<br />
Stroke of plunger mm 60<br />
Max working heigh mm 250<br />
distance between plunger and body mm 120<br />
Hole size(Dia X depth) mm Ø19×35<br />
working table size mm 450×360<br />
Cylinder (strong power cylinder) bore mm Ø250<br />
Cylinder (strong power cylinder) stroke adjust range mm 0~20<br />
Cylinder (strong power cylinder) working pressure MPa 0.5<br />
Voltage V AC220<br />
Size of the machine(L X W X H) mm 450×490×1125<br />
Net weight KG 280<br />
Theaory out put force<br />
KN<br />
F=π/4×60P<br />
P: working pressure of the cylinder (MPa)<br />
7
QY-5B Bearing cage riveting machine<br />
Features<br />
QY-5B air press is 3 colume type.<br />
QY-5NBb air press is made of steel welding body. Stable,<br />
compact, clean design<br />
Free from noise & vibration<br />
High precision with soft touch<br />
Adjustable stroke, Variety safe device<br />
Lower energy consumption<br />
application for riveting, Press-fitting, Punching, shielding.<br />
QY-5B Air press<br />
QY-5NBb Air press<br />
QY-5NBb apply to bearing ( out dia between Ø60 ~Ø110 mm) shielding<br />
QY-5B Apply to bearing’s cage ( out dia between Ø20 ~Ø62 mm) riveting<br />
Specification<br />
Item<br />
Normally pressure KN 50<br />
Stroke of plunger(Power stroke/ total stroke) mm 5/25 5/50<br />
Max working heigh mm 85 150<br />
distance between plunger and body —— 180<br />
Unit<br />
QY-5B<br />
QY-5NBb<br />
Hole size(Dia X depth) —— Ø19×35<br />
Working table size mm 450×440 450×235<br />
Strong power cylinder bore mm Ø100<br />
Strong power cylinder stroke adjust range mm 0~20<br />
Plunger adjust range mm 0~20<br />
Strong power cylinder working pressure MPa ≤0.5<br />
Voltage V AC220<br />
Size of the machine(L X W X H) mm 1180×700×1100 540×570×1310<br />
Net weight KG 280 340<br />
Theaory out put force<br />
KN<br />
F=π/4×156.8P<br />
P:working pressure of the cylinder (MPa)<br />
8
QY-10T/16T/25T/40T/100T Air press<br />
Features<br />
This series air press, Simple to handle like a Pneumatic Cylinder,<br />
powerful like a Hydraulic Cylinder.<br />
Stable, compact, clean design<br />
Free from noise & vibration<br />
High precision with soft touch<br />
Adjustable stroke, Variety safe device<br />
Lower energy consumption<br />
application for riveting, Press-fitting, Punching, sheielding, Squeezing,<br />
Straightening<br />
QY-10 Air press<br />
QY-16/25/40/100 Air press<br />
QY-10 Apply to bearing’s cage ( inner dia between Ø40~Ø70 mm) riveting<br />
QY-16 Apply to bearing’s cage ( inner dia between Ø50 ~Ø85 mm) riveting<br />
QY-40 Apply to bearing’s cage ( out dia between Ø100 ~Ø180 mm) riveting<br />
QY-40 Apply to bearing’s cage ( out dia between Ø150~Ø250 mm) riveting<br />
QY-100 Apply to large size bearing’s cage riveting ,other pressing ,shaping<br />
Specification<br />
Item<br />
Unit<br />
QY-10 QY-16 QY-25 QY-40 QY-100<br />
Normally pressure KN 100 160 250 400 1000<br />
Stroke of plunger(power stroke/ total stroke) mm 6/60 6/60 6/60 8/60 10/50<br />
Max working heigh mm 155 220 235 235 280<br />
distance between plunger and body mm 150 130 190 190<br />
320<br />
Hole size (Dia X depth) mm Ø40×60 Ø50×55 Ø50×55 Ø80×30<br />
working table size mm 300×400 600×450 700×500 700×500 1100×700<br />
strong power cylinder bore mm Ø200 Ø200 Ø250 Ø250 Ø330<br />
block's adjustment mm 0~15 0~25 0~60 0~60 0~40<br />
strong power cylinder working pressure<br />
MPa ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5<br />
Voltage V AC220 AC220 AC220 AC220 AC220<br />
Size of the machine (L X W X H) mm 780×660×2030 750×720×2220 1000×1000×2200 1000×1000×2300 1900×1380×3000<br />
Net weight KG 520 950 1450 1500 7000<br />
Theaory out put force<br />
KN<br />
F=π/4×258P F=π/4×408P F=π/4×692P F=π/4×1108P F=π/4×2547P<br />
P: working pressure of the cylinder (MPa)<br />
9
QY-16T/25T bearing cage riveting machine<br />
Features<br />
This series air press, Simple to handle like a Pneumatic Cylinder, powerful like a<br />
Hydraulic Cylinder.<br />
Stable, compact, clean design<br />
Free from noise & vibration<br />
High precision with soft touch<br />
Adjustable stroke, Variety safe device<br />
Lower energy consumption<br />
application for riveting, Press-fitting, Punching, sheielding, Squeezing, Straightening<br />
Bearing cage contracting<br />
Specification<br />
Item<br />
Unit<br />
Normally pressure KN 160 250<br />
Stroke of plunger (power stroke/ total stroke) mm 6/60 6/60<br />
Max working heigh mm 220 235<br />
distance between plunger and body mm 130 190<br />
Hole size(D X depth) mm Ø40×60 Ø50×55<br />
working table size mm 600×510 700×500<br />
strong power cylinder bore mm Ø200 Ø250<br />
block's adjustment mm 0~25 0~60<br />
strong power cylinder working pressure MPa ≤0.5<br />
Voltage V AC220<br />
Size of the machine (L X W X H) mm 820×720×2180 1000×1000×2200<br />
Net weight KG 1050 1450<br />
Theaory out put force<br />
KN<br />
QY-16<br />
F=π/4×408P<br />
P:working pressure of the cylinder (MPa)<br />
QY-25<br />
F=π/4×692P<br />
P:working pressure of the cylinder (MPa)<br />
10
QYZ-0.8T/2T/5T auto feeding shielding machine<br />
Features<br />
This series machine is developed from normal air press<br />
Automatic feeding<br />
Stable, compact, clean design<br />
Can be design / made according to customer's request,<br />
or build up one whole assemble line.<br />
QYZ-0.8 auto feeding shielding machine<br />
QYZ-2 auto feeding shielding machine<br />
QYZ-5 auto feeding shielding machine<br />
QYZ-0.8 apply to bearing ( out dia between Ø17~Ø35 mm) shielding<br />
QYZ-2 apply to bearing ( out dia between Ø20 ~62 mm) shielding<br />
QYZ-5 apply to bearing ( out dia between Ø60~Ø110 mm) shielding<br />
Specification<br />
Item<br />
Unit<br />
QYZ-0.8 QYZ-2 QYZ-5<br />
Normally pressure KN 8 20 50<br />
Stroke of plunger mm 60 30 25<br />
Max working heigh mm 180 90 70<br />
Hole size (D X DEPTH) mm Ø19×35 Ø19×35 Ø19×35<br />
working table size mm 180×190 450×350 450×440<br />
strong power cylinder bore mm Ø125 Ø250 Ø100<br />
Plunger adjust range mm 25 20 20<br />
strong power cylinder working pressure MPa ≤0.5 ≤0.5 ≤0.5<br />
Voltage V AC220 AC220 AC220<br />
Size of the machine (L×W×H) mm 530×580×630 750×660×840 1250×650×1200<br />
Net weight KG 92 223 252<br />
Theaory out put force<br />
KN<br />
F=π/4×25.4P F=π/4×60P F=π/4×156.8P<br />
P: working pressure of the cylinder (MPa)<br />
11
Automatic lubricant inject machine<br />
Features<br />
This machine made of lift pump, quantitative pump,<br />
spray, foot switch<br />
Features compact, clean design, application for inject<br />
the lubricant into bearing.<br />
FRL Lift pump Quantitative pump Foot switch<br />
Specification<br />
type<br />
QDJ-8<br />
QDJ-20<br />
Max lubricant output<br />
8g/per<br />
20g/per<br />
tolerance of lubricant per<br />
spray<br />
±5%<br />
12
M1320 cylindrical grinder<br />
M1420 precision universal cylindrical grinder machine<br />
M1320 cylindrical grinder is designed for grinding<br />
cylindrical or tapered surface of the small parts, and<br />
rubber stick.<br />
M1420 is universal cylinder grinder machine,<br />
more function than M1320, such as inner grinding ,<br />
cylinder hole grinding .<br />
This series grinding machine features efficient,<br />
high speed, good precision. working stable. High<br />
performance-price ratio equipment.<br />
dust collectiong device (optional)<br />
Specification Standard accessory<br />
Item<br />
Unit<br />
M1320 M1420<br />
Max Grinding Dia. mm Ø200<br />
Max Grinding Lengh mm 520 / 750<br />
Range of grinding I.D mm 无 none 13~80<br />
Range of grinding depth mm 无 none 125<br />
Distance between center mm 550 / 750<br />
Center height mm 125<br />
Max. weight of workpieces Kg 50<br />
* Max travel of working table mm 600 / 800<br />
Speed of working table mm/min 100~4000<br />
* Swivel range of working table degree -5~+9 / -3~+9<br />
Wheel size mm Ø400×40×Ø203<br />
Wheel peripheral velocity m/s ≤35<br />
Speed of wheelhead spindle rpm 1780<br />
Rapid travel of wheelhead mm 20<br />
Max traversel of wheelhead mm 150<br />
Traverse per ture of handwheel mm 1<br />
Movement per graduation on micro adjustment knob<br />
mm<br />
0.001<br />
Spindle speed rpm 60,85,230,120,170,460<br />
Angle of head-stock degree -30~90<br />
Taper of head-stock center morse 3<br />
Max stroke of center sleeve mm 25<br />
Taper of center sleeve morse 3<br />
spindle speed rpm none 21000<br />
Pressure of hydraulic system MPa 0.8~1<br />
Hydraulic pump flow L/min 16<br />
Coolant flow L/min 25<br />
Dimension(L×W×H) mm 2200×1420×1600<br />
Weight KG about 2300<br />
Item<br />
Coolant tank(rubber stick grinder no)<br />
Grinding wheel balancer<br />
Crinding wheel dresser<br />
Grinding wheel of wheelhead<br />
Grinding wheel clamp<br />
Three-jaw chuch and linking seat<br />
Finial<br />
half finial<br />
chuck<br />
Dismountingnut<br />
Double end werch<br />
Socket head screw wrench<br />
inner grinder tool (M1320 No)<br />
inner grinder connect bearing (M1320 No)<br />
inner grinder wheel (M1320 No)<br />
inner grinder shell (M1320 No)<br />
dust collectiong device (optional)<br />
other accessory<br />
Working accuracy<br />
Item<br />
Expernal gridging with center<br />
Circularity<br />
(mm)<br />
Cylindricity<br />
(mm)<br />
Roughness<br />
Ra.(µm)<br />
≤0.003 ≤0.006 ≤0.32<br />
External grinding ≤0.005 _ ≤0.32<br />
Internal grinding<br />
≤0.005 _ ≤0.4<br />
13
WU XI <strong>HUATONG</strong> PNEUMATIC MANUFACTURE CO., LTD.<br />
Address: No.555 Xinhui road, Huishan avenue Huishan economic development district Wuxi, Jiangsu<br />
ZIP code: 214177<br />
Tel: +86 510 85752151<br />
Fax: +86 510 85757700<br />
http: //www.wxpneum.com.cn http://www.wxpneum.com<br />
e-Mail: sales@wxpneum.com.cn<br />
Book number:HTQD20110219 RSTW