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Norsk Hydro<br />

aluminium smelting industry<br />

emal’s plan to<br />

boost capacity on schedule<br />

Emirates Aluminium’s (Emal) single<br />

aluminium smelter is on track for<br />

construction, and has secured deals to<br />

export the additional production globally.<br />

Production from the first phase<br />

of the USD5.7bn project will start by<br />

the end of 2009 and will reach full<br />

capacity of 700,000 tpy of aluminium<br />

by December 2010. The second phase<br />

will increase production capacity to<br />

1.4 m tpy and will be complete in<br />

2013/14.<br />

The first phase of the project, located<br />

at Al Taweelah in Abu Dhabi,<br />

will use a capacity of more than 2,000<br />

MW of electricity. The produced aluminium<br />

will be sold in the domestic<br />

market and exported to countries<br />

within the region as well as to Europe<br />

and Asia. The UAE’s local demand is<br />

around 250,000 tpy of aluminium.<br />

Once the company moves into the<br />

operational phase, Saeed Al Mazooei<br />

will become the new chief executive,<br />

while Mr Hedditch will have an advisory<br />

role.<br />

rusal’s second attempt<br />

for Hong Kong ipo<br />

French bank BNP Paribas and Chinese<br />

investment bank BOCI International<br />

are among the bookrunners<br />

chosen for the USD2bn Hong Kong<br />

IPO planned by Russia’s UC Rusal.<br />

<strong>ALU</strong>MINIUM · 12/2009<br />

Both banks would join Credit Suisse<br />

and Goldman Sachs as bookrunners<br />

for the offering, recently revived by<br />

the indebted Russian aluminium<br />

producer. The Hong Kong listing<br />

could raise between USD1.5bn and<br />

USD2.5bn, though Rusal would likely<br />

need approval from its many creditors<br />

and Hong Kong regulatory authorities<br />

in order to proceed.<br />

Aluminium Corp. of China (Chinalco)<br />

may buy a stake in Rusal when<br />

the Russian aluminium producer lists<br />

shares in Hong Kong, Moscow­based<br />

newspaper Vedomosti reported. The<br />

two companies have met to discuss<br />

the possibility of Chinalco purchasing<br />

some of the shares. Rusal’s IPO could<br />

take place this December. A year ago,<br />

the financial crisis forced the company<br />

to abandon plans for a listing<br />

on the London Stock Exchange, and<br />

left it struggling to draw down more<br />

than USD16bn of debt. Chinalco has<br />

not made a final decision on buying a<br />

stake in the Russian company, Vedomosti<br />

said. However, Chinalco denied<br />

this information.<br />

noranda aluminum restarting<br />

third potline at missouri smelter<br />

Noranda Aluminum Holding Corp.<br />

restarted a third potline at its New<br />

Madrid/Missouri smelter in October.<br />

The smelter lost 75% of its 261,000<br />

tpy capacity in an ice storm in January<br />

2009. It may take anywhere from<br />

company news wordlwide<br />

two to four months to get the entire<br />

line back up and running. Each line<br />

has 160 to 170 pots, and these have to<br />

be rebuilt, then tested and electrified:<br />

it is a fairly big process.<br />

Then the smelter will be fed by increased<br />

production at the company’s<br />

Gramercy Alumina LLC and St. Ann<br />

Bauxite Ltd operations, and the restart<br />

of the third line will increase metal<br />

production to full capacity by the end<br />

of 2009. Noranda has brought back 38<br />

laid­off workers to man the soon­tobe<br />

functioning pots, taking the total<br />

site workforce to around 900, but the<br />

company does not expect to return to<br />

the previous 1,150 employees.<br />

Qatalum’s progress<br />

Early in October construction of the<br />

Qatalum smelter was more than 90%<br />

complete and about 90% of the 1,100<br />

target employees were in place to<br />

start up the plant. Approx. 25 nationalities<br />

are represented at the plant<br />

with a strong showing of Qataris,<br />

many of whom hold senior positions<br />

in the company. It shows, Qatalum is<br />

strongly committed to national development<br />

at all levels.<br />

The company is preparing to start<br />

production of primary aluminium by<br />

the end of 2009. As commissioning<br />

begins, Qatalum employees are beginning<br />

to take over control of various<br />

operations from the contractors.<br />

The Qatalum plant will include<br />

a number of innovations and new<br />

technological developments to provide<br />

the best environmental performance<br />

in the aluminium smelting<br />

industry, such as low environmental<br />

impact electrolysis technology, laser<br />

guided pot tending machines in the<br />

potrooms and state­of­the­art fume<br />

treatment plants.<br />

Qatalum will be the largest greenfield<br />

smelter ever built in a single<br />

phase. The smelter comprises two<br />

1.2 km long potrooms containing 352<br />

cells each, a casthouse that can produce<br />

350,000 tpy of extrusion ingots<br />

and 275,000 tpy of foundry alloys.<br />

The adjacent carbon plant will prepare<br />

and supply 300,000 baked anodes<br />

and recycle 63,000 tpy of spent<br />

anodes.<br />

➝<br />

47

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