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SPEciAL - ALU-WEB.DE
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Norsk Hydro<br />
aluminium smelting industry<br />
emal’s plan to<br />
boost capacity on schedule<br />
Emirates Aluminium’s (Emal) single<br />
aluminium smelter is on track for<br />
construction, and has secured deals to<br />
export the additional production globally.<br />
Production from the first phase<br />
of the USD5.7bn project will start by<br />
the end of 2009 and will reach full<br />
capacity of 700,000 tpy of aluminium<br />
by December 2010. The second phase<br />
will increase production capacity to<br />
1.4 m tpy and will be complete in<br />
2013/14.<br />
The first phase of the project, located<br />
at Al Taweelah in Abu Dhabi,<br />
will use a capacity of more than 2,000<br />
MW of electricity. The produced aluminium<br />
will be sold in the domestic<br />
market and exported to countries<br />
within the region as well as to Europe<br />
and Asia. The UAE’s local demand is<br />
around 250,000 tpy of aluminium.<br />
Once the company moves into the<br />
operational phase, Saeed Al Mazooei<br />
will become the new chief executive,<br />
while Mr Hedditch will have an advisory<br />
role.<br />
rusal’s second attempt<br />
for Hong Kong ipo<br />
French bank BNP Paribas and Chinese<br />
investment bank BOCI International<br />
are among the bookrunners<br />
chosen for the USD2bn Hong Kong<br />
IPO planned by Russia’s UC Rusal.<br />
<strong>ALU</strong>MINIUM · 12/2009<br />
Both banks would join Credit Suisse<br />
and Goldman Sachs as bookrunners<br />
for the offering, recently revived by<br />
the indebted Russian aluminium<br />
producer. The Hong Kong listing<br />
could raise between USD1.5bn and<br />
USD2.5bn, though Rusal would likely<br />
need approval from its many creditors<br />
and Hong Kong regulatory authorities<br />
in order to proceed.<br />
Aluminium Corp. of China (Chinalco)<br />
may buy a stake in Rusal when<br />
the Russian aluminium producer lists<br />
shares in Hong Kong, Moscowbased<br />
newspaper Vedomosti reported. The<br />
two companies have met to discuss<br />
the possibility of Chinalco purchasing<br />
some of the shares. Rusal’s IPO could<br />
take place this December. A year ago,<br />
the financial crisis forced the company<br />
to abandon plans for a listing<br />
on the London Stock Exchange, and<br />
left it struggling to draw down more<br />
than USD16bn of debt. Chinalco has<br />
not made a final decision on buying a<br />
stake in the Russian company, Vedomosti<br />
said. However, Chinalco denied<br />
this information.<br />
noranda aluminum restarting<br />
third potline at missouri smelter<br />
Noranda Aluminum Holding Corp.<br />
restarted a third potline at its New<br />
Madrid/Missouri smelter in October.<br />
The smelter lost 75% of its 261,000<br />
tpy capacity in an ice storm in January<br />
2009. It may take anywhere from<br />
company news wordlwide<br />
two to four months to get the entire<br />
line back up and running. Each line<br />
has 160 to 170 pots, and these have to<br />
be rebuilt, then tested and electrified:<br />
it is a fairly big process.<br />
Then the smelter will be fed by increased<br />
production at the company’s<br />
Gramercy Alumina LLC and St. Ann<br />
Bauxite Ltd operations, and the restart<br />
of the third line will increase metal<br />
production to full capacity by the end<br />
of 2009. Noranda has brought back 38<br />
laidoff workers to man the soontobe<br />
functioning pots, taking the total<br />
site workforce to around 900, but the<br />
company does not expect to return to<br />
the previous 1,150 employees.<br />
Qatalum’s progress<br />
Early in October construction of the<br />
Qatalum smelter was more than 90%<br />
complete and about 90% of the 1,100<br />
target employees were in place to<br />
start up the plant. Approx. 25 nationalities<br />
are represented at the plant<br />
with a strong showing of Qataris,<br />
many of whom hold senior positions<br />
in the company. It shows, Qatalum is<br />
strongly committed to national development<br />
at all levels.<br />
The company is preparing to start<br />
production of primary aluminium by<br />
the end of 2009. As commissioning<br />
begins, Qatalum employees are beginning<br />
to take over control of various<br />
operations from the contractors.<br />
The Qatalum plant will include<br />
a number of innovations and new<br />
technological developments to provide<br />
the best environmental performance<br />
in the aluminium smelting<br />
industry, such as low environmental<br />
impact electrolysis technology, laser<br />
guided pot tending machines in the<br />
potrooms and stateoftheart fume<br />
treatment plants.<br />
Qatalum will be the largest greenfield<br />
smelter ever built in a single<br />
phase. The smelter comprises two<br />
1.2 km long potrooms containing 352<br />
cells each, a casthouse that can produce<br />
350,000 tpy of extrusion ingots<br />
and 275,000 tpy of foundry alloys.<br />
The adjacent carbon plant will prepare<br />
and supply 300,000 baked anodes<br />
and recycle 63,000 tpy of spent<br />
anodes.<br />
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